lc sine wave filter for motor drives output filters fn 5040 / fn 5045 smooth sine wave without voltage peaks perfect motor protection reduce bearing currents motor frequency up to 200 hz extended motor cable lenght capability technical specifications nominal operating voltage 3 500 vac 10% motor frequency 70 hz (up to 200hz with derating (see graph)) switching frequency see filter selection table rated currents 4.5 to 1200 a @ 45 c max. motor cable length up to 2,000 m (see graph) impedance (uk) 8 to 10% @ 400 v, 50 hz and rated current residual ripple voltage <5% high potential test voltage p C> e 3000 vac, 1 minute p C> p 2500 vac, 1 minute protection category ip00 (fn 5040) ip20 (fn 5045) overload capability 1.5 rated current for 1 minute, once per hour temperature range (operation and storage) - 25 c to +70 c (25/070/21) acoustic noise level <70 db(a) @ 1 m insulation class eis 200 flammability corresponding to ul 94 v-2 or better design corresponding to iec 61558-2-20 environmental reliability iec 60068-2-1 approvals ul 508 pending declaration of conformity ce / lvd mtbf 1 >100,000 hours approvals ul508c up to 260 a. for use with ac or dc drives (power conversion equipment) only features and benefits converts the rectangular pwm output voltage of motor drives into a smooth sine wave with low residual ripple elimination of premature motor damage caused by high dv/dt, overvoltages, cable ringing, motor overheating, and eddy current losses improves bearing life time because of bearing currents caused by circulating currents complies with iec 60034-17* and nema-mg1 requirements for general purpose motors optional with nema 1 protective cover typical applications hvac applications pumps ventilators conveyors compressors elevators cranes medium voltage applications, deployed in front of the step-up transformer retrofit installations with motor drives motor drive with long motor cable motor drive with multiple motors in parallel typical electrical schematic load reactors schaffner group datasheets 2014 filter selection table filter rated current rated current typical nominal nominal capacitance min. typical i nput/output weight @ 45 c/50 hz @ 45 c/100 hz motor drive inductance capacitance connection switching power c onnections rating frequency loss [a] [a] [kw] [mh] [f] [khz] [w] [kg] fn 5040-4.5-82 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -82 3.3 fn 5040-8-82 8 7.2 2.2/3 6.9 4.7 y 4 80 -82 4.6 fn 5040-10-83 10 9 4 5.2 6.8 y 4 90 -83 6.1 fn 5040-17-83 17 15.3 5.5/7.5 3.1 10 y 4 115 -83 7.8 fn 5040-24-84 24 21.6 11 2.4 10 y 4 150 -84 14.4 fn 5040-38-84 38 34.2 15/18.5 1.6 10 y 4 170 -84 25.0 fn 5040-48-85 48 43.2 22 1.1 14.7 y 4 260 -85 33.0 fn 5040-62-86 62 55.8 30 0.85 30 y 3 280 -85 36.0 fn 5040-75-87 75 67.5 37 0.75 30 y 3 330 -87 42.0 fn 5040-115-87 115 103.5 45/55 0.5 20 ? 3 500 -87 68.0 fn 5040-180-99 180 162 75/90 0.3 33 3 680 -99 86.0 fn 5040-260-99 260 234 110/132 0.2 47 ? 3 880 -99 125.0 fn 5040-410-99 410 369 160/200 0.13 66 3 1100 -99 184.0 fn 5040-480-99 480 432 250 0.11 94 ? 3 1350 -99 235.0 fn 5040-660-99 660 594 315/355 0.14 141 2 2000 -99 310.0 fn 5040-750-99 750 675 400 0.12 165 ? 2 2800 -99 470.0 fn 5040-880-99 880 792 400/500 0.11 188 2 3400 -99 640.0 fn 5040-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 680.0 fn 5045-4.5-44 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -44 4.1 fn 5045-8-44 8 7.2 2.2/3 6.9 4.7 y 4 80 -44 5.4 fn 5045-10-44 10 9 4 5.2 6.8 y 4 90 -44 6.9 fn 5045-17-33 17 15.3 5.5/7.5 3.1 10 y 4 115 -33 9.0 fn 5045-24-33 24 21.6 11 2.4 10 y 4 150 -33 15.6 fn 5045-38-33 38 34.2 15/18.5 1.6 10 y 4 170 -33 18.9 fn 5045-48-34 48 43.2 22 1.1 14.7 y 4 260 -34 35.8 fn 5045-62-34 62 55.8 30 0.85 30 y 3 280 -34 37.8 fn 5045-75-35 75 67.5 37 0.75 30 y 3 330 -35 60.0 fn 5045-115-35 115 103.5 45/55 0.5 20 ? 3 500 -35 70.0 fn 5045-180-99 180 162 75/90 0.3 33 3 680 -99 92.0 fn 5045-260-99 260 234 110/132 0.2 47 ? 3 880 -99 131.0 fn 5045-410-99 410 369 160/200 0.13 66 3 1100 -99 198.0 fn 5045-480-99 480 432 250 0.11 94 ? 3 1350 -99 243.0 fn 5045-660-99 660 594 315/355 0.14 141 2 2000 -99 425.0 fn 5045-750-99 750 675 400 0.12 165 ? 2 2800 -99 482.0 fn 5045-880-99 880 792 400/500 0.11 188 2 3400 -99 652.0 fn 5045-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 692.0 load reactors schaffner group datasheets 2014 installation filter placement lift the filter with appropriate crane using lifting eye bolts C smaller types may be lifted manually by two persons (no lifting eye bolt applicable). wiring and connection the filter rating has to be compatible with the inverter to which it is to be connected. all invert er manufacturer installation and safety instructions must be fulfilled. the typical block schematic is shown for a motor load but the load can be also multiple motors or a transformer. inverter and load cable selection/placement should be in accordance with all local electrical standards and regulations . filters with separate capacitor bank must be connected as follows: required settings ensure the drives switching frequency is set to th e required minimum switching frequency (see filter selection table). higher frequencies are allowed. t he mode of operation must be scalar (v/hz). check th e inverter manual whether special settings are necessary. in any doubt contact the inverter manufacturer. caution: if the inverter settings are not in accordance the filter may be damaged. never attempt to handle the filter with a forklift! in order to ensure sufficient air flow, keep a dist ance of 150 mm above and below the filter to walls or other components. a 20 mm di stance on either side is recommended. typical block schematic load reactors schaffner group datasheets 2014 motor frequency derating max. motor cable length mechanical data fn 5040 4.5 to 75 a types 115 a types load reactors schaffner group datasheets 2014 180 to 1200 a types* cable length of capacitor box: 180 to 410 a = 1000 mm 480a to 1200 a = 1500 mm dimensions fn 5040 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a a 125 155 155 190 190 230 300 320 305 305 b 77 84 94 115 116 151 171 190 240 236 c 171 212 208 224 224 275 355 395 395 495 d 100 130 123 170 170 180 240 240 240 280 e 55 56 71.5 57.5 77.5 122 137 132 162 151 f 5x8 8x12 8x12 8x12 8x12 8x12 11x15 11x15 11x15 11x15 g 2.5 mm 2 2.5 mm 2 4 mm 2 4 mm 2 10 mm 2 10 mm 2 16 mm 2 35 mm 2 50 mm 2 50 mm 2 v m3 m4 m4 m6 m6 m8 m8 m8 m8 m8 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 450 453 490 510 632 665 660 750 b 260 245 292 321 360 415 385 372 c 385 485 600 618 730 670 885 925 d 400 370 430 430 570 570 570 570 e 130 150 194 195 210 220 220 220 f 9x13 11x15 10.5x18.5 13x27 13x27 13x26 13x26 13x26 h 328 328 328 328 463 555 463 665 i 170 170 170 270 370 375 370 375 j 200 220 240 220 220 200 220 220 k 300 (150) 300 (150) 300 (150) 300 (150) 400 (200) 510 (2 55) 620 (310) l 150 150 150 250 350 350 350 350 m 9 9 9 9 9 9 9 9 v m10 m10 m10 m10 m10 m10 m10 m10 w 25 25 40 40 40 40 50 60 x 13/15 13/15 13/16 13/20 20 20 14 17 y 21 20 25 23 40 40 22 26 z 10.3 10.3 10.3 10.3 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m load reactors schaffner group datasheets 2014 mechanical data fn 5045 4.5 to 38 a types 48 to 115 a types 180 to 480 a types 660 to 1200 a types load reactors schaffner group datasheets 2014 dimensions fn 5045 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 330 330 330 440 440 440 515 515 615 615 650 650 780 780 1280 1280 1 280 1280 b 100 100 100 160 160 160 320 320 370 370 508 508 538 538 794 794 794 794 c 165 165 165 245 245 245 153 153 203 203 400 400 494 494 498 498 550 550 d 310 310 310 412 412 412 488 488 590 590 336 336 336 336 622 622 622 622 e 60 60 60 110 110 110 280 280 330 330 243 243 312 312 315 315 315 315 f 7 7 7 9 9 9 9 9 11 11 14x30 14x30 14x30 14x30 14x30 14x30 14x30 14x3 0 j m5 m5 m5 m5 m5 m5 m5 m5 m8 m8 m10 m10 m10 m10 m10 m10 m10 m10 w 20 20 25 40 40 40 40 60 x 15 15 15 15 20 20 20 20 y 40 40 40 30/40 z 9 9 10.2 10.2 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m filter output connector cross sections -33 -34 -35 -44 -82 solid wire 16 mm 2 35 mm 2 50 mm 2 10 mm 2 0.75 - 2.5 mm 2 flex wire 10 mm 2 25 mm 2 50 mm 2 6 mm 2 1.0 - 2.5 mm 2 awg type wire awg 6 awg 2 awg 1/0 awg 8 awg 18 - 12 recommended torque 1.5-1.8 nm 4.0-4.5 nm 7-8 nm 1.5-1.8 nm 1.0-1.2 nm -83 -84 -85 -86 -87 solid wire 0.75-4.0 mm 2 2.5-10.0 mm 2 2.5-25.0 mm 2 0.75-50 mm 2 16.0-50.0 mm 2 flex wire 1.0-4.0 mm 2 4.0-10.0 mm 2 4.0-16.0 mm 2 0.75-35 mm 2 25.0-50.0 mm 2 awg type wire awg 18-10 awg 18-6 awg 22-4 awg 18-0/1 awg 6-0 recommended torque 1.5-1.8 nm 4.0-4.5 nm 1.5-1.8 nm 3.2-3.7 nm 6.0-8.0 nm please visit www.schaffner.com to find more details on filter co nnectors. load reactors schaffner group datasheets 2014 headquarters, global innovation and development center switzerland schaffner group nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 630 info@schaffner.com http://www.schaffner.com to nd your local partner within scha?ners global network, please go to: www.schaffner.com ? 2014 schaffner group the content of this document has been carefully checked and understood. however, neither scha?ner nor its subsidiaries assume any liability whatsoever for any errors or inaccuracies of this document and the consequences thereof. published specications are subject to change without notice. product suitability for any area of application must ultimately be determined by the customer. in all cases, products must never be operated outside their published specications. scha?ner does not guarantee the availability of all published products. this disclaimer shall be governed by substantive swiss law and resulting disputes shall be settled by the courts at the place of business of scha?ner holding ag. latest publications and a complete disclaimer can be downloaded from the scha?ner website. all trademarks recognized. sales and application centers china schaffner emc ltd. shanghai t20-3, no 565 chuangye road pudong new area 201201 shanghai t +86 21 3813 9500 f +86 21 3813 9501 / 02 cschina@schaffner.com http://www.schaffner.com.cn/ finland schaffner oy sauvonrinne 19 h 08500 lohja t +358 19 35 72 71 finlandsales@schaffner.com france schaffner emc s.a.s. 112, quai de bezons bo?te postale 133 95103 argenteuil t +33 1 34 34 30 60 f +33 1 39 47 02 28 francesales@schaffner.com germany schaffner deutschland gmbh schoemperlenstrasse 12b 76185 karlsruhe t +49 721 56910 f +49 721 569110 germanysales@schaffner.com italy schaffner emc s.r.l. via galileo galilei 47 20092 cinisello balsamo (mi) t +39 02 66 04 30 45/47 f +39 02 61 23 943 italysales@schaffner.com japan schaffner emc k.k. 1-32-12, kamiuma, setagaya-ku 7f mitsui-seimei sangenjaya bldg. 154-0011 tokyo t +81 3 5712 3650 f +81 3 5712 3651 japansales@schaffner.com http://www.schaffner.jp singapore schaffner emc pte ltd. blk 3015a ubi road 1 05-09 kampong ubi industrial estate 408705 singapore t +65 6377 3283 f +65 6377 3281 singaporesales@schaffner.com spain schaffner emc espa?a calle calndula 93 miniparc iii, edificio e el soto de la moraleja alcobendas 28109 madrid t +34 618 176 133 spainsales@schaffner.com sweden schaffner emc ab turebergstorg 1, 6 19147 sollentuna t +46 8 5792 1121 / 22 f +46 8 92 96 90 swedensales@schaffner.com switzerland schaffner emv ag nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 641 sales@schaffner.ch taiwan r.o.c. schaffner emv ltd. 6 floor, no. 413 rui guang road 114 neihu district taipei city t +886 2 87525050 f +886 2 87518086 taiwansales@schaffner.com thailand schaffner emc co. ltd. northern region industrial estate 67 moo 4 tambon ban klang amphur muangg p.o. box 14 51000 lamphun t +66 53 58 11 04 f +66 53 58 10 19 thailandsales@schaffner.com uk schaffner ltd. 5 ashville way molly millars lane wokingham rg41 2pl berkshire t +44 118 9770070 f +44 118 9792969 uksales@schaffner.com http://www.schaffner.uk.com usa schaffner emc inc. 52 mayfield avenue 08837 edison, new jersey t +1 800 367 5566 t +1 732 225 9533 f +1 732 225 4789 usasales@schaffner.com http://www.schaffner.com/us schaffner mtc llc 6722 thirlane road 24019 roanoke, virginia t +1 276 228 7943 f +1 276 228 7953 http://www.schaffnerusa.com schaffner trenco llc 2550 brookpark road 44134 cleveland, ohio t +1 216 741 5282 f +1 216 741 4860 www.schaffner-trenco.com
2 lc sine wave filter for motor drives output filters fn 5040 / fn 5045 smooth sine wave without voltage peaks perfect motor protection reduce bearing currents motor frequency up to 200 hz extended motor cable lenght capability technical specifications nominal operating voltage 3 500 vac 10% motor frequency 70 hz (up to 200hz with derating (see graph)) switching frequency see filter selection table rated currents 4.5 to 1200 a @ 45 c max. motor cable length up to 2,000 m (see graph) impedance (uk) 8 to 10% @ 400 v, 50 hz and rated current residual ripple voltage <5% high potential test voltage p C> e 3000 vac, 1 minute p C> p 2500 vac, 1 minute protection category ip00 (fn 5040) ip20 (fn 5045) overload capability 1.5 rated current for 1 minute, once per hour temperature range (operation and storage) - 25 c to +70 c (25/070/21) acoustic noise level <70 db(a) @ 1 m insulation class eis 200 flammability corresponding to ul 94 v-2 or better design corresponding to iec 61558-2-20 environmental reliability iec 60068-2-1 approvals ul 508 pending declaration of conformity ce / lvd mtbf 1 >100,000 hours approvals ul508c up to 260 a. for use with ac or dc drives (power conversion equipment) only features and benefits converts the rectangular pwm output voltage of motor drives into a smooth sine wave with low residual ripple elimination of premature motor damage caused by high dv/dt, overvoltages, cable ringing, motor overheating, and eddy current losses improves bearing life time because of bearing currents caused by circulating currents complies with iec 60034-17* and nema-mg1 requirements for general purpose motors optional with nema 1 protective cover typical applications hvac applications pumps ventilators conveyors compressors elevators cranes medium voltage applications, deployed in front of the step-up transformer retrofit installations with motor drives motor drive with long motor cable motor drive with multiple motors in parallel typical electrical schematic load reactors schaffner group datasheets 2014 filter selection table filter rated current rated current typical nominal nominal capacitance min. typical i nput/output weight @ 45 c/50 hz @ 45 c/100 hz motor drive inductance capacitance connection switching power c onnections rating frequency loss [a] [a] [kw] [mh] [f] [khz] [w] [kg] fn 5040-4.5-82 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -82 3.3 fn 5040-8-82 8 7.2 2.2/3 6.9 4.7 y 4 80 -82 4.6 fn 5040-10-83 10 9 4 5.2 6.8 y 4 90 -83 6.1 fn 5040-17-83 17 15.3 5.5/7.5 3.1 10 y 4 115 -83 7.8 fn 5040-24-84 24 21.6 11 2.4 10 y 4 150 -84 14.4 fn 5040-38-84 38 34.2 15/18.5 1.6 10 y 4 170 -84 25.0 fn 5040-48-85 48 43.2 22 1.1 14.7 y 4 260 -85 33.0 fn 5040-62-86 62 55.8 30 0.85 30 y 3 280 -85 36.0 fn 5040-75-87 75 67.5 37 0.75 30 y 3 330 -87 42.0 fn 5040-115-87 115 103.5 45/55 0.5 20 ? 3 500 -87 68.0 fn 5040-180-99 180 162 75/90 0.3 33 3 680 -99 86.0 fn 5040-260-99 260 234 110/132 0.2 47 ? 3 880 -99 125.0 fn 5040-410-99 410 369 160/200 0.13 66 3 1100 -99 184.0 fn 5040-480-99 480 432 250 0.11 94 ? 3 1350 -99 235.0 fn 5040-660-99 660 594 315/355 0.14 141 2 2000 -99 310.0 fn 5040-750-99 750 675 400 0.12 165 ? 2 2800 -99 470.0 fn 5040-880-99 880 792 400/500 0.11 188 2 3400 -99 640.0 fn 5040-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 680.0 fn 5045-4.5-44 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -44 4.1 fn 5045-8-44 8 7.2 2.2/3 6.9 4.7 y 4 80 -44 5.4 fn 5045-10-44 10 9 4 5.2 6.8 y 4 90 -44 6.9 fn 5045-17-33 17 15.3 5.5/7.5 3.1 10 y 4 115 -33 9.0 fn 5045-24-33 24 21.6 11 2.4 10 y 4 150 -33 15.6 fn 5045-38-33 38 34.2 15/18.5 1.6 10 y 4 170 -33 18.9 fn 5045-48-34 48 43.2 22 1.1 14.7 y 4 260 -34 35.8 fn 5045-62-34 62 55.8 30 0.85 30 y 3 280 -34 37.8 fn 5045-75-35 75 67.5 37 0.75 30 y 3 330 -35 60.0 fn 5045-115-35 115 103.5 45/55 0.5 20 ? 3 500 -35 70.0 fn 5045-180-99 180 162 75/90 0.3 33 3 680 -99 92.0 fn 5045-260-99 260 234 110/132 0.2 47 ? 3 880 -99 131.0 fn 5045-410-99 410 369 160/200 0.13 66 3 1100 -99 198.0 fn 5045-480-99 480 432 250 0.11 94 ? 3 1350 -99 243.0 fn 5045-660-99 660 594 315/355 0.14 141 2 2000 -99 425.0 fn 5045-750-99 750 675 400 0.12 165 ? 2 2800 -99 482.0 fn 5045-880-99 880 792 400/500 0.11 188 2 3400 -99 652.0 fn 5045-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 692.0 load reactors schaffner group datasheets 2014 installation filter placement lift the filter with appropriate crane using lifting eye bolts C smaller types may be lifted manually by two persons (no lifting eye bolt applicable). wiring and connection the filter rating has to be compatible with the inverter to which it is to be connected. all invert er manufacturer installation and safety instructions must be fulfilled. the typical block schematic is shown for a motor load but the load can be also multiple motors or a transformer. inverter and load cable selection/placement should be in accordance with all local electrical standards and regulations . filters with separate capacitor bank must be connected as follows: required settings ensure the drives switching frequency is set to th e required minimum switching frequency (see filter selection table). higher frequencies are allowed. t he mode of operation must be scalar (v/hz). check th e inverter manual whether special settings are necessary. in any doubt contact the inverter manufacturer. caution: if the inverter settings are not in accordance the filter may be damaged. never attempt to handle the filter with a forklift! in order to ensure sufficient air flow, keep a dist ance of 150 mm above and below the filter to walls or other components. a 20 mm di stance on either side is recommended. typical block schematic load reactors schaffner group datasheets 2014 motor frequency derating max. motor cable length mechanical data fn 5040 4.5 to 75 a types 115 a types load reactors schaffner group datasheets 2014 180 to 1200 a types* cable length of capacitor box: 180 to 410 a = 1000 mm 480a to 1200 a = 1500 mm dimensions fn 5040 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a a 125 155 155 190 190 230 300 320 305 305 b 77 84 94 115 116 151 171 190 240 236 c 171 212 208 224 224 275 355 395 395 495 d 100 130 123 170 170 180 240 240 240 280 e 55 56 71.5 57.5 77.5 122 137 132 162 151 f 5x8 8x12 8x12 8x12 8x12 8x12 11x15 11x15 11x15 11x15 g 2.5 mm 2 2.5 mm 2 4 mm 2 4 mm 2 10 mm 2 10 mm 2 16 mm 2 35 mm 2 50 mm 2 50 mm 2 v m3 m4 m4 m6 m6 m8 m8 m8 m8 m8 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 450 453 490 510 632 665 660 750 b 260 245 292 321 360 415 385 372 c 385 485 600 618 730 670 885 925 d 400 370 430 430 570 570 570 570 e 130 150 194 195 210 220 220 220 f 9x13 11x15 10.5x18.5 13x27 13x27 13x26 13x26 13x26 h 328 328 328 328 463 555 463 665 i 170 170 170 270 370 375 370 375 j 200 220 240 220 220 200 220 220 k 300 (150) 300 (150) 300 (150) 300 (150) 400 (200) 510 (2 55) 620 (310) l 150 150 150 250 350 350 350 350 m 9 9 9 9 9 9 9 9 v m10 m10 m10 m10 m10 m10 m10 m10 w 25 25 40 40 40 40 50 60 x 13/15 13/15 13/16 13/20 20 20 14 17 y 21 20 25 23 40 40 22 26 z 10.3 10.3 10.3 10.3 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m load reactors schaffner group datasheets 2014 mechanical data fn 5045 4.5 to 38 a types 48 to 115 a types 180 to 480 a types 660 to 1200 a types load reactors schaffner group datasheets 2014 dimensions fn 5045 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 330 330 330 440 440 440 515 515 615 615 650 650 780 780 1280 1280 1 280 1280 b 100 100 100 160 160 160 320 320 370 370 508 508 538 538 794 794 794 794 c 165 165 165 245 245 245 153 153 203 203 400 400 494 494 498 498 550 550 d 310 310 310 412 412 412 488 488 590 590 336 336 336 336 622 622 622 622 e 60 60 60 110 110 110 280 280 330 330 243 243 312 312 315 315 315 315 f 7 7 7 9 9 9 9 9 11 11 14x30 14x30 14x30 14x30 14x30 14x30 14x30 14x3 0 j m5 m5 m5 m5 m5 m5 m5 m5 m8 m8 m10 m10 m10 m10 m10 m10 m10 m10 w 20 20 25 40 40 40 40 60 x 15 15 15 15 20 20 20 20 y 40 40 40 30/40 z 9 9 10.2 10.2 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m filter output connector cross sections -33 -34 -35 -44 -82 solid wire 16 mm 2 35 mm 2 50 mm 2 10 mm 2 0.75 - 2.5 mm 2 flex wire 10 mm 2 25 mm 2 50 mm 2 6 mm 2 1.0 - 2.5 mm 2 awg type wire awg 6 awg 2 awg 1/0 awg 8 awg 18 - 12 recommended torque 1.5-1.8 nm 4.0-4.5 nm 7-8 nm 1.5-1.8 nm 1.0-1.2 nm -83 -84 -85 -86 -87 solid wire 0.75-4.0 mm 2 2.5-10.0 mm 2 2.5-25.0 mm 2 0.75-50 mm 2 16.0-50.0 mm 2 flex wire 1.0-4.0 mm 2 4.0-10.0 mm 2 4.0-16.0 mm 2 0.75-35 mm 2 25.0-50.0 mm 2 awg type wire awg 18-10 awg 18-6 awg 22-4 awg 18-0/1 awg 6-0 recommended torque 1.5-1.8 nm 4.0-4.5 nm 1.5-1.8 nm 3.2-3.7 nm 6.0-8.0 nm please visit www.schaffner.com to find more details on filter co nnectors. load reactors schaffner group datasheets 2014 headquarters, global innovation and development center switzerland schaffner group nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 630 info@schaffner.com http://www.schaffner.com to nd your local partner within scha?ners global network, please go to: www.schaffner.com ? 2014 schaffner group the content of this document has been carefully checked and understood. however, neither scha?ner nor its subsidiaries assume any liability whatsoever for any errors or inaccuracies of this document and the consequences thereof. published specications are subject to change without notice. product suitability for any area of application must ultimately be determined by the customer. in all cases, products must never be operated outside their published specications. scha?ner does not guarantee the availability of all published products. this disclaimer shall be governed by substantive swiss law and resulting disputes shall be settled by the courts at the place of business of scha?ner holding ag. latest publications and a complete disclaimer can be downloaded from the scha?ner website. all trademarks recognized. sales and application centers china schaffner emc ltd. shanghai t20-3, no 565 chuangye road pudong new area 201201 shanghai t +86 21 3813 9500 f +86 21 3813 9501 / 02 cschina@schaffner.com http://www.schaffner.com.cn/ finland schaffner oy sauvonrinne 19 h 08500 lohja t +358 19 35 72 71 finlandsales@schaffner.com france schaffner emc s.a.s. 112, quai de bezons bo?te postale 133 95103 argenteuil t +33 1 34 34 30 60 f +33 1 39 47 02 28 francesales@schaffner.com germany schaffner deutschland gmbh schoemperlenstrasse 12b 76185 karlsruhe t +49 721 56910 f +49 721 569110 germanysales@schaffner.com italy schaffner emc s.r.l. via galileo galilei 47 20092 cinisello balsamo (mi) t +39 02 66 04 30 45/47 f +39 02 61 23 943 italysales@schaffner.com japan schaffner emc k.k. 1-32-12, kamiuma, setagaya-ku 7f mitsui-seimei sangenjaya bldg. 154-0011 tokyo t +81 3 5712 3650 f +81 3 5712 3651 japansales@schaffner.com http://www.schaffner.jp singapore schaffner emc pte ltd. blk 3015a ubi road 1 05-09 kampong ubi industrial estate 408705 singapore t +65 6377 3283 f +65 6377 3281 singaporesales@schaffner.com spain schaffner emc espa?a calle calndula 93 miniparc iii, edificio e el soto de la moraleja alcobendas 28109 madrid t +34 618 176 133 spainsales@schaffner.com sweden schaffner emc ab turebergstorg 1, 6 19147 sollentuna t +46 8 5792 1121 / 22 f +46 8 92 96 90 swedensales@schaffner.com switzerland schaffner emv ag nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 641 sales@schaffner.ch taiwan r.o.c. schaffner emv ltd. 6 floor, no. 413 rui guang road 114 neihu district taipei city t +886 2 87525050 f +886 2 87518086 taiwansales@schaffner.com thailand schaffner emc co. ltd. northern region industrial estate 67 moo 4 tambon ban klang amphur muangg p.o. box 14 51000 lamphun t +66 53 58 11 04 f +66 53 58 10 19 thailandsales@schaffner.com uk schaffner ltd. 5 ashville way molly millars lane wokingham rg41 2pl berkshire t +44 118 9770070 f +44 118 9792969 uksales@schaffner.com http://www.schaffner.uk.com usa schaffner emc inc. 52 mayfield avenue 08837 edison, new jersey t +1 800 367 5566 t +1 732 225 9533 f +1 732 225 4789 usasales@schaffner.com http://www.schaffner.com/us schaffner mtc llc 6722 thirlane road 24019 roanoke, virginia t +1 276 228 7943 f +1 276 228 7953 http://www.schaffnerusa.com schaffner trenco llc 2550 brookpark road 44134 cleveland, ohio t +1 216 741 5282 f +1 216 741 4860 www.schaffner-trenco.com
3 lc sine wave filter for motor drives output filters fn 5040 / fn 5045 smooth sine wave without voltage peaks perfect motor protection reduce bearing currents motor frequency up to 200 hz extended motor cable lenght capability technical specifications nominal operating voltage 3 500 vac 10% motor frequency 70 hz (up to 200hz with derating (see graph)) switching frequency see filter selection table rated currents 4.5 to 1200 a @ 45 c max. motor cable length up to 2,000 m (see graph) impedance (uk) 8 to 10% @ 400 v, 50 hz and rated current residual ripple voltage <5% high potential test voltage p C> e 3000 vac, 1 minute p C> p 2500 vac, 1 minute protection category ip00 (fn 5040) ip20 (fn 5045) overload capability 1.5 rated current for 1 minute, once per hour temperature range (operation and storage) - 25 c to +70 c (25/070/21) acoustic noise level <70 db(a) @ 1 m insulation class eis 200 flammability corresponding to ul 94 v-2 or better design corresponding to iec 61558-2-20 environmental reliability iec 60068-2-1 approvals ul 508 pending declaration of conformity ce / lvd mtbf 1 >100,000 hours approvals ul508c up to 260 a. for use with ac or dc drives (power conversion equipment) only features and benefits converts the rectangular pwm output voltage of motor drives into a smooth sine wave with low residual ripple elimination of premature motor damage caused by high dv/dt, overvoltages, cable ringing, motor overheating, and eddy current losses improves bearing life time because of bearing currents caused by circulating currents complies with iec 60034-17* and nema-mg1 requirements for general purpose motors optional with nema 1 protective cover typical applications hvac applications pumps ventilators conveyors compressors elevators cranes medium voltage applications, deployed in front of the step-up transformer retrofit installations with motor drives motor drive with long motor cable motor drive with multiple motors in parallel typical electrical schematic load reactors schaffner group datasheets 2014 filter selection table filter rated current rated current typical nominal nominal capacitance min. typical i nput/output weight @ 45 c/50 hz @ 45 c/100 hz motor drive inductance capacitance connection switching power c onnections rating frequency loss [a] [a] [kw] [mh] [f] [khz] [w] [kg] fn 5040-4.5-82 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -82 3.3 fn 5040-8-82 8 7.2 2.2/3 6.9 4.7 y 4 80 -82 4.6 fn 5040-10-83 10 9 4 5.2 6.8 y 4 90 -83 6.1 fn 5040-17-83 17 15.3 5.5/7.5 3.1 10 y 4 115 -83 7.8 fn 5040-24-84 24 21.6 11 2.4 10 y 4 150 -84 14.4 fn 5040-38-84 38 34.2 15/18.5 1.6 10 y 4 170 -84 25.0 fn 5040-48-85 48 43.2 22 1.1 14.7 y 4 260 -85 33.0 fn 5040-62-86 62 55.8 30 0.85 30 y 3 280 -85 36.0 fn 5040-75-87 75 67.5 37 0.75 30 y 3 330 -87 42.0 fn 5040-115-87 115 103.5 45/55 0.5 20 ? 3 500 -87 68.0 fn 5040-180-99 180 162 75/90 0.3 33 3 680 -99 86.0 fn 5040-260-99 260 234 110/132 0.2 47 ? 3 880 -99 125.0 fn 5040-410-99 410 369 160/200 0.13 66 3 1100 -99 184.0 fn 5040-480-99 480 432 250 0.11 94 ? 3 1350 -99 235.0 fn 5040-660-99 660 594 315/355 0.14 141 2 2000 -99 310.0 fn 5040-750-99 750 675 400 0.12 165 ? 2 2800 -99 470.0 fn 5040-880-99 880 792 400/500 0.11 188 2 3400 -99 640.0 fn 5040-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 680.0 fn 5045-4.5-44 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -44 4.1 fn 5045-8-44 8 7.2 2.2/3 6.9 4.7 y 4 80 -44 5.4 fn 5045-10-44 10 9 4 5.2 6.8 y 4 90 -44 6.9 fn 5045-17-33 17 15.3 5.5/7.5 3.1 10 y 4 115 -33 9.0 fn 5045-24-33 24 21.6 11 2.4 10 y 4 150 -33 15.6 fn 5045-38-33 38 34.2 15/18.5 1.6 10 y 4 170 -33 18.9 fn 5045-48-34 48 43.2 22 1.1 14.7 y 4 260 -34 35.8 fn 5045-62-34 62 55.8 30 0.85 30 y 3 280 -34 37.8 fn 5045-75-35 75 67.5 37 0.75 30 y 3 330 -35 60.0 fn 5045-115-35 115 103.5 45/55 0.5 20 ? 3 500 -35 70.0 fn 5045-180-99 180 162 75/90 0.3 33 3 680 -99 92.0 fn 5045-260-99 260 234 110/132 0.2 47 ? 3 880 -99 131.0 fn 5045-410-99 410 369 160/200 0.13 66 3 1100 -99 198.0 fn 5045-480-99 480 432 250 0.11 94 ? 3 1350 -99 243.0 fn 5045-660-99 660 594 315/355 0.14 141 2 2000 -99 425.0 fn 5045-750-99 750 675 400 0.12 165 ? 2 2800 -99 482.0 fn 5045-880-99 880 792 400/500 0.11 188 2 3400 -99 652.0 fn 5045-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 692.0 load reactors schaffner group datasheets 2014 installation filter placement lift the filter with appropriate crane using lifting eye bolts C smaller types may be lifted manually by two persons (no lifting eye bolt applicable). wiring and connection the filter rating has to be compatible with the inverter to which it is to be connected. all invert er manufacturer installation and safety instructions must be fulfilled. the typical block schematic is shown for a motor load but the load can be also multiple motors or a transformer. inverter and load cable selection/placement should be in accordance with all local electrical standards and regulations . filters with separate capacitor bank must be connected as follows: required settings ensure the drives switching frequency is set to th e required minimum switching frequency (see filter selection table). higher frequencies are allowed. t he mode of operation must be scalar (v/hz). check th e inverter manual whether special settings are necessary. in any doubt contact the inverter manufacturer. caution: if the inverter settings are not in accordance the filter may be damaged. never attempt to handle the filter with a forklift! in order to ensure sufficient air flow, keep a dist ance of 150 mm above and below the filter to walls or other components. a 20 mm di stance on either side is recommended. typical block schematic load reactors schaffner group datasheets 2014 motor frequency derating max. motor cable length mechanical data fn 5040 4.5 to 75 a types 115 a types load reactors schaffner group datasheets 2014 180 to 1200 a types* cable length of capacitor box: 180 to 410 a = 1000 mm 480a to 1200 a = 1500 mm dimensions fn 5040 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a a 125 155 155 190 190 230 300 320 305 305 b 77 84 94 115 116 151 171 190 240 236 c 171 212 208 224 224 275 355 395 395 495 d 100 130 123 170 170 180 240 240 240 280 e 55 56 71.5 57.5 77.5 122 137 132 162 151 f 5x8 8x12 8x12 8x12 8x12 8x12 11x15 11x15 11x15 11x15 g 2.5 mm 2 2.5 mm 2 4 mm 2 4 mm 2 10 mm 2 10 mm 2 16 mm 2 35 mm 2 50 mm 2 50 mm 2 v m3 m4 m4 m6 m6 m8 m8 m8 m8 m8 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 450 453 490 510 632 665 660 750 b 260 245 292 321 360 415 385 372 c 385 485 600 618 730 670 885 925 d 400 370 430 430 570 570 570 570 e 130 150 194 195 210 220 220 220 f 9x13 11x15 10.5x18.5 13x27 13x27 13x26 13x26 13x26 h 328 328 328 328 463 555 463 665 i 170 170 170 270 370 375 370 375 j 200 220 240 220 220 200 220 220 k 300 (150) 300 (150) 300 (150) 300 (150) 400 (200) 510 (2 55) 620 (310) l 150 150 150 250 350 350 350 350 m 9 9 9 9 9 9 9 9 v m10 m10 m10 m10 m10 m10 m10 m10 w 25 25 40 40 40 40 50 60 x 13/15 13/15 13/16 13/20 20 20 14 17 y 21 20 25 23 40 40 22 26 z 10.3 10.3 10.3 10.3 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m load reactors schaffner group datasheets 2014 mechanical data fn 5045 4.5 to 38 a types 48 to 115 a types 180 to 480 a types 660 to 1200 a types load reactors schaffner group datasheets 2014 dimensions fn 5045 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 330 330 330 440 440 440 515 515 615 615 650 650 780 780 1280 1280 1 280 1280 b 100 100 100 160 160 160 320 320 370 370 508 508 538 538 794 794 794 794 c 165 165 165 245 245 245 153 153 203 203 400 400 494 494 498 498 550 550 d 310 310 310 412 412 412 488 488 590 590 336 336 336 336 622 622 622 622 e 60 60 60 110 110 110 280 280 330 330 243 243 312 312 315 315 315 315 f 7 7 7 9 9 9 9 9 11 11 14x30 14x30 14x30 14x30 14x30 14x30 14x30 14x3 0 j m5 m5 m5 m5 m5 m5 m5 m5 m8 m8 m10 m10 m10 m10 m10 m10 m10 m10 w 20 20 25 40 40 40 40 60 x 15 15 15 15 20 20 20 20 y 40 40 40 30/40 z 9 9 10.2 10.2 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m filter output connector cross sections -33 -34 -35 -44 -82 solid wire 16 mm 2 35 mm 2 50 mm 2 10 mm 2 0.75 - 2.5 mm 2 flex wire 10 mm 2 25 mm 2 50 mm 2 6 mm 2 1.0 - 2.5 mm 2 awg type wire awg 6 awg 2 awg 1/0 awg 8 awg 18 - 12 recommended torque 1.5-1.8 nm 4.0-4.5 nm 7-8 nm 1.5-1.8 nm 1.0-1.2 nm -83 -84 -85 -86 -87 solid wire 0.75-4.0 mm 2 2.5-10.0 mm 2 2.5-25.0 mm 2 0.75-50 mm 2 16.0-50.0 mm 2 flex wire 1.0-4.0 mm 2 4.0-10.0 mm 2 4.0-16.0 mm 2 0.75-35 mm 2 25.0-50.0 mm 2 awg type wire awg 18-10 awg 18-6 awg 22-4 awg 18-0/1 awg 6-0 recommended torque 1.5-1.8 nm 4.0-4.5 nm 1.5-1.8 nm 3.2-3.7 nm 6.0-8.0 nm please visit www.schaffner.com to find more details on filter co nnectors. load reactors schaffner group datasheets 2014 headquarters, global innovation and development center switzerland schaffner group nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 630 info@schaffner.com http://www.schaffner.com to nd your local partner within scha?ners global network, please go to: www.schaffner.com ? 2014 schaffner group the content of this document has been carefully checked and understood. however, neither scha?ner nor its subsidiaries assume any liability whatsoever for any errors or inaccuracies of this document and the consequences thereof. published specications are subject to change without notice. product suitability for any area of application must ultimately be determined by the customer. in all cases, products must never be operated outside their published specications. scha?ner does not guarantee the availability of all published products. this disclaimer shall be governed by substantive swiss law and resulting disputes shall be settled by the courts at the place of business of scha?ner holding ag. latest publications and a complete disclaimer can be downloaded from the scha?ner website. all trademarks recognized. sales and application centers china schaffner emc ltd. shanghai t20-3, no 565 chuangye road pudong new area 201201 shanghai t +86 21 3813 9500 f +86 21 3813 9501 / 02 cschina@schaffner.com http://www.schaffner.com.cn/ finland schaffner oy sauvonrinne 19 h 08500 lohja t +358 19 35 72 71 finlandsales@schaffner.com france schaffner emc s.a.s. 112, quai de bezons bo?te postale 133 95103 argenteuil t +33 1 34 34 30 60 f +33 1 39 47 02 28 francesales@schaffner.com germany schaffner deutschland gmbh schoemperlenstrasse 12b 76185 karlsruhe t +49 721 56910 f +49 721 569110 germanysales@schaffner.com italy schaffner emc s.r.l. via galileo galilei 47 20092 cinisello balsamo (mi) t +39 02 66 04 30 45/47 f +39 02 61 23 943 italysales@schaffner.com japan schaffner emc k.k. 1-32-12, kamiuma, setagaya-ku 7f mitsui-seimei sangenjaya bldg. 154-0011 tokyo t +81 3 5712 3650 f +81 3 5712 3651 japansales@schaffner.com http://www.schaffner.jp singapore schaffner emc pte ltd. blk 3015a ubi road 1 05-09 kampong ubi industrial estate 408705 singapore t +65 6377 3283 f +65 6377 3281 singaporesales@schaffner.com spain schaffner emc espa?a calle calndula 93 miniparc iii, edificio e el soto de la moraleja alcobendas 28109 madrid t +34 618 176 133 spainsales@schaffner.com sweden schaffner emc ab turebergstorg 1, 6 19147 sollentuna t +46 8 5792 1121 / 22 f +46 8 92 96 90 swedensales@schaffner.com switzerland schaffner emv ag nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 641 sales@schaffner.ch taiwan r.o.c. schaffner emv ltd. 6 floor, no. 413 rui guang road 114 neihu district taipei city t +886 2 87525050 f +886 2 87518086 taiwansales@schaffner.com thailand schaffner emc co. ltd. northern region industrial estate 67 moo 4 tambon ban klang amphur muangg p.o. box 14 51000 lamphun t +66 53 58 11 04 f +66 53 58 10 19 thailandsales@schaffner.com uk schaffner ltd. 5 ashville way molly millars lane wokingham rg41 2pl berkshire t +44 118 9770070 f +44 118 9792969 uksales@schaffner.com http://www.schaffner.uk.com usa schaffner emc inc. 52 mayfield avenue 08837 edison, new jersey t +1 800 367 5566 t +1 732 225 9533 f +1 732 225 4789 usasales@schaffner.com http://www.schaffner.com/us schaffner mtc llc 6722 thirlane road 24019 roanoke, virginia t +1 276 228 7943 f +1 276 228 7953 http://www.schaffnerusa.com schaffner trenco llc 2550 brookpark road 44134 cleveland, ohio t +1 216 741 5282 f +1 216 741 4860 www.schaffner-trenco.com
4 lc sine wave filter for motor drives output filters fn 5040 / fn 5045 smooth sine wave without voltage peaks perfect motor protection reduce bearing currents motor frequency up to 200 hz extended motor cable lenght capability technical specifications nominal operating voltage 3 500 vac 10% motor frequency 70 hz (up to 200hz with derating (see graph)) switching frequency see filter selection table rated currents 4.5 to 1200 a @ 45 c max. motor cable length up to 2,000 m (see graph) impedance (uk) 8 to 10% @ 400 v, 50 hz and rated current residual ripple voltage <5% high potential test voltage p C> e 3000 vac, 1 minute p C> p 2500 vac, 1 minute protection category ip00 (fn 5040) ip20 (fn 5045) overload capability 1.5 rated current for 1 minute, once per hour temperature range (operation and storage) - 25 c to +70 c (25/070/21) acoustic noise level <70 db(a) @ 1 m insulation class eis 200 flammability corresponding to ul 94 v-2 or better design corresponding to iec 61558-2-20 environmental reliability iec 60068-2-1 approvals ul 508 pending declaration of conformity ce / lvd mtbf 1 >100,000 hours approvals ul508c up to 260 a. for use with ac or dc drives (power conversion equipment) only features and benefits converts the rectangular pwm output voltage of motor drives into a smooth sine wave with low residual ripple elimination of premature motor damage caused by high dv/dt, overvoltages, cable ringing, motor overheating, and eddy current losses improves bearing life time because of bearing currents caused by circulating currents complies with iec 60034-17* and nema-mg1 requirements for general purpose motors optional with nema 1 protective cover typical applications hvac applications pumps ventilators conveyors compressors elevators cranes medium voltage applications, deployed in front of the step-up transformer retrofit installations with motor drives motor drive with long motor cable motor drive with multiple motors in parallel typical electrical schematic load reactors schaffner group datasheets 2014 filter selection table filter rated current rated current typical nominal nominal capacitance min. typical i nput/output weight @ 45 c/50 hz @ 45 c/100 hz motor drive inductance capacitance connection switching power c onnections rating frequency loss [a] [a] [kw] [mh] [f] [khz] [w] [kg] fn 5040-4.5-82 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -82 3.3 fn 5040-8-82 8 7.2 2.2/3 6.9 4.7 y 4 80 -82 4.6 fn 5040-10-83 10 9 4 5.2 6.8 y 4 90 -83 6.1 fn 5040-17-83 17 15.3 5.5/7.5 3.1 10 y 4 115 -83 7.8 fn 5040-24-84 24 21.6 11 2.4 10 y 4 150 -84 14.4 fn 5040-38-84 38 34.2 15/18.5 1.6 10 y 4 170 -84 25.0 fn 5040-48-85 48 43.2 22 1.1 14.7 y 4 260 -85 33.0 fn 5040-62-86 62 55.8 30 0.85 30 y 3 280 -85 36.0 fn 5040-75-87 75 67.5 37 0.75 30 y 3 330 -87 42.0 fn 5040-115-87 115 103.5 45/55 0.5 20 ? 3 500 -87 68.0 fn 5040-180-99 180 162 75/90 0.3 33 3 680 -99 86.0 fn 5040-260-99 260 234 110/132 0.2 47 ? 3 880 -99 125.0 fn 5040-410-99 410 369 160/200 0.13 66 3 1100 -99 184.0 fn 5040-480-99 480 432 250 0.11 94 ? 3 1350 -99 235.0 fn 5040-660-99 660 594 315/355 0.14 141 2 2000 -99 310.0 fn 5040-750-99 750 675 400 0.12 165 ? 2 2800 -99 470.0 fn 5040-880-99 880 792 400/500 0.11 188 2 3400 -99 640.0 fn 5040-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 680.0 fn 5045-4.5-44 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -44 4.1 fn 5045-8-44 8 7.2 2.2/3 6.9 4.7 y 4 80 -44 5.4 fn 5045-10-44 10 9 4 5.2 6.8 y 4 90 -44 6.9 fn 5045-17-33 17 15.3 5.5/7.5 3.1 10 y 4 115 -33 9.0 fn 5045-24-33 24 21.6 11 2.4 10 y 4 150 -33 15.6 fn 5045-38-33 38 34.2 15/18.5 1.6 10 y 4 170 -33 18.9 fn 5045-48-34 48 43.2 22 1.1 14.7 y 4 260 -34 35.8 fn 5045-62-34 62 55.8 30 0.85 30 y 3 280 -34 37.8 fn 5045-75-35 75 67.5 37 0.75 30 y 3 330 -35 60.0 fn 5045-115-35 115 103.5 45/55 0.5 20 ? 3 500 -35 70.0 fn 5045-180-99 180 162 75/90 0.3 33 3 680 -99 92.0 fn 5045-260-99 260 234 110/132 0.2 47 ? 3 880 -99 131.0 fn 5045-410-99 410 369 160/200 0.13 66 3 1100 -99 198.0 fn 5045-480-99 480 432 250 0.11 94 ? 3 1350 -99 243.0 fn 5045-660-99 660 594 315/355 0.14 141 2 2000 -99 425.0 fn 5045-750-99 750 675 400 0.12 165 ? 2 2800 -99 482.0 fn 5045-880-99 880 792 400/500 0.11 188 2 3400 -99 652.0 fn 5045-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 692.0 load reactors schaffner group datasheets 2014 installation filter placement lift the filter with appropriate crane using lifting eye bolts C smaller types may be lifted manually by two persons (no lifting eye bolt applicable). wiring and connection the filter rating has to be compatible with the inverter to which it is to be connected. all invert er manufacturer installation and safety instructions must be fulfilled. the typical block schematic is shown for a motor load but the load can be also multiple motors or a transformer. inverter and load cable selection/placement should be in accordance with all local electrical standards and regulations . filters with separate capacitor bank must be connected as follows: required settings ensure the drives switching frequency is set to th e required minimum switching frequency (see filter selection table). higher frequencies are allowed. t he mode of operation must be scalar (v/hz). check th e inverter manual whether special settings are necessary. in any doubt contact the inverter manufacturer. caution: if the inverter settings are not in accordance the filter may be damaged. never attempt to handle the filter with a forklift! in order to ensure sufficient air flow, keep a dist ance of 150 mm above and below the filter to walls or other components. a 20 mm di stance on either side is recommended. typical block schematic load reactors schaffner group datasheets 2014 motor frequency derating max. motor cable length mechanical data fn 5040 4.5 to 75 a types 115 a types load reactors schaffner group datasheets 2014 180 to 1200 a types* cable length of capacitor box: 180 to 410 a = 1000 mm 480a to 1200 a = 1500 mm dimensions fn 5040 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a a 125 155 155 190 190 230 300 320 305 305 b 77 84 94 115 116 151 171 190 240 236 c 171 212 208 224 224 275 355 395 395 495 d 100 130 123 170 170 180 240 240 240 280 e 55 56 71.5 57.5 77.5 122 137 132 162 151 f 5x8 8x12 8x12 8x12 8x12 8x12 11x15 11x15 11x15 11x15 g 2.5 mm 2 2.5 mm 2 4 mm 2 4 mm 2 10 mm 2 10 mm 2 16 mm 2 35 mm 2 50 mm 2 50 mm 2 v m3 m4 m4 m6 m6 m8 m8 m8 m8 m8 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 450 453 490 510 632 665 660 750 b 260 245 292 321 360 415 385 372 c 385 485 600 618 730 670 885 925 d 400 370 430 430 570 570 570 570 e 130 150 194 195 210 220 220 220 f 9x13 11x15 10.5x18.5 13x27 13x27 13x26 13x26 13x26 h 328 328 328 328 463 555 463 665 i 170 170 170 270 370 375 370 375 j 200 220 240 220 220 200 220 220 k 300 (150) 300 (150) 300 (150) 300 (150) 400 (200) 510 (2 55) 620 (310) l 150 150 150 250 350 350 350 350 m 9 9 9 9 9 9 9 9 v m10 m10 m10 m10 m10 m10 m10 m10 w 25 25 40 40 40 40 50 60 x 13/15 13/15 13/16 13/20 20 20 14 17 y 21 20 25 23 40 40 22 26 z 10.3 10.3 10.3 10.3 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m load reactors schaffner group datasheets 2014 mechanical data fn 5045 4.5 to 38 a types 48 to 115 a types 180 to 480 a types 660 to 1200 a types load reactors schaffner group datasheets 2014 dimensions fn 5045 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 330 330 330 440 440 440 515 515 615 615 650 650 780 780 1280 1280 1 280 1280 b 100 100 100 160 160 160 320 320 370 370 508 508 538 538 794 794 794 794 c 165 165 165 245 245 245 153 153 203 203 400 400 494 494 498 498 550 550 d 310 310 310 412 412 412 488 488 590 590 336 336 336 336 622 622 622 622 e 60 60 60 110 110 110 280 280 330 330 243 243 312 312 315 315 315 315 f 7 7 7 9 9 9 9 9 11 11 14x30 14x30 14x30 14x30 14x30 14x30 14x30 14x3 0 j m5 m5 m5 m5 m5 m5 m5 m5 m8 m8 m10 m10 m10 m10 m10 m10 m10 m10 w 20 20 25 40 40 40 40 60 x 15 15 15 15 20 20 20 20 y 40 40 40 30/40 z 9 9 10.2 10.2 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m filter output connector cross sections -33 -34 -35 -44 -82 solid wire 16 mm 2 35 mm 2 50 mm 2 10 mm 2 0.75 - 2.5 mm 2 flex wire 10 mm 2 25 mm 2 50 mm 2 6 mm 2 1.0 - 2.5 mm 2 awg type wire awg 6 awg 2 awg 1/0 awg 8 awg 18 - 12 recommended torque 1.5-1.8 nm 4.0-4.5 nm 7-8 nm 1.5-1.8 nm 1.0-1.2 nm -83 -84 -85 -86 -87 solid wire 0.75-4.0 mm 2 2.5-10.0 mm 2 2.5-25.0 mm 2 0.75-50 mm 2 16.0-50.0 mm 2 flex wire 1.0-4.0 mm 2 4.0-10.0 mm 2 4.0-16.0 mm 2 0.75-35 mm 2 25.0-50.0 mm 2 awg type wire awg 18-10 awg 18-6 awg 22-4 awg 18-0/1 awg 6-0 recommended torque 1.5-1.8 nm 4.0-4.5 nm 1.5-1.8 nm 3.2-3.7 nm 6.0-8.0 nm please visit www.schaffner.com to find more details on filter co nnectors. load reactors schaffner group datasheets 2014 headquarters, global innovation and development center switzerland schaffner group nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 630 info@schaffner.com http://www.schaffner.com to nd your local partner within scha?ners global network, please go to: www.schaffner.com ? 2014 schaffner group the content of this document has been carefully checked and understood. however, neither scha?ner nor its subsidiaries assume any liability whatsoever for any errors or inaccuracies of this document and the consequences thereof. published specications are subject to change without notice. product suitability for any area of application must ultimately be determined by the customer. in all cases, products must never be operated outside their published specications. scha?ner does not guarantee the availability of all published products. this disclaimer shall be governed by substantive swiss law and resulting disputes shall be settled by the courts at the place of business of scha?ner holding ag. latest publications and a complete disclaimer can be downloaded from the scha?ner website. all trademarks recognized. sales and application centers china schaffner emc ltd. shanghai t20-3, no 565 chuangye road pudong new area 201201 shanghai t +86 21 3813 9500 f +86 21 3813 9501 / 02 cschina@schaffner.com http://www.schaffner.com.cn/ finland schaffner oy sauvonrinne 19 h 08500 lohja t +358 19 35 72 71 finlandsales@schaffner.com france schaffner emc s.a.s. 112, quai de bezons bo?te postale 133 95103 argenteuil t +33 1 34 34 30 60 f +33 1 39 47 02 28 francesales@schaffner.com germany schaffner deutschland gmbh schoemperlenstrasse 12b 76185 karlsruhe t +49 721 56910 f +49 721 569110 germanysales@schaffner.com italy schaffner emc s.r.l. via galileo galilei 47 20092 cinisello balsamo (mi) t +39 02 66 04 30 45/47 f +39 02 61 23 943 italysales@schaffner.com japan schaffner emc k.k. 1-32-12, kamiuma, setagaya-ku 7f mitsui-seimei sangenjaya bldg. 154-0011 tokyo t +81 3 5712 3650 f +81 3 5712 3651 japansales@schaffner.com http://www.schaffner.jp singapore schaffner emc pte ltd. blk 3015a ubi road 1 05-09 kampong ubi industrial estate 408705 singapore t +65 6377 3283 f +65 6377 3281 singaporesales@schaffner.com spain schaffner emc espa?a calle calndula 93 miniparc iii, edificio e el soto de la moraleja alcobendas 28109 madrid t +34 618 176 133 spainsales@schaffner.com sweden schaffner emc ab turebergstorg 1, 6 19147 sollentuna t +46 8 5792 1121 / 22 f +46 8 92 96 90 swedensales@schaffner.com switzerland schaffner emv ag nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 641 sales@schaffner.ch taiwan r.o.c. schaffner emv ltd. 6 floor, no. 413 rui guang road 114 neihu district taipei city t +886 2 87525050 f +886 2 87518086 taiwansales@schaffner.com thailand schaffner emc co. ltd. northern region industrial estate 67 moo 4 tambon ban klang amphur muangg p.o. box 14 51000 lamphun t +66 53 58 11 04 f +66 53 58 10 19 thailandsales@schaffner.com uk schaffner ltd. 5 ashville way molly millars lane wokingham rg41 2pl berkshire t +44 118 9770070 f +44 118 9792969 uksales@schaffner.com http://www.schaffner.uk.com usa schaffner emc inc. 52 mayfield avenue 08837 edison, new jersey t +1 800 367 5566 t +1 732 225 9533 f +1 732 225 4789 usasales@schaffner.com http://www.schaffner.com/us schaffner mtc llc 6722 thirlane road 24019 roanoke, virginia t +1 276 228 7943 f +1 276 228 7953 http://www.schaffnerusa.com schaffner trenco llc 2550 brookpark road 44134 cleveland, ohio t +1 216 741 5282 f +1 216 741 4860 www.schaffner-trenco.com
5 lc sine wave filter for motor drives output filters fn 5040 / fn 5045 smooth sine wave without voltage peaks perfect motor protection reduce bearing currents motor frequency up to 200 hz extended motor cable lenght capability technical specifications nominal operating voltage 3 500 vac 10% motor frequency 70 hz (up to 200hz with derating (see graph)) switching frequency see filter selection table rated currents 4.5 to 1200 a @ 45 c max. motor cable length up to 2,000 m (see graph) impedance (uk) 8 to 10% @ 400 v, 50 hz and rated current residual ripple voltage <5% high potential test voltage p C> e 3000 vac, 1 minute p C> p 2500 vac, 1 minute protection category ip00 (fn 5040) ip20 (fn 5045) overload capability 1.5 rated current for 1 minute, once per hour temperature range (operation and storage) - 25 c to +70 c (25/070/21) acoustic noise level <70 db(a) @ 1 m insulation class eis 200 flammability corresponding to ul 94 v-2 or better design corresponding to iec 61558-2-20 environmental reliability iec 60068-2-1 approvals ul 508 pending declaration of conformity ce / lvd mtbf 1 >100,000 hours approvals ul508c up to 260 a. for use with ac or dc drives (power conversion equipment) only features and benefits converts the rectangular pwm output voltage of motor drives into a smooth sine wave with low residual ripple elimination of premature motor damage caused by high dv/dt, overvoltages, cable ringing, motor overheating, and eddy current losses improves bearing life time because of bearing currents caused by circulating currents complies with iec 60034-17* and nema-mg1 requirements for general purpose motors optional with nema 1 protective cover typical applications hvac applications pumps ventilators conveyors compressors elevators cranes medium voltage applications, deployed in front of the step-up transformer retrofit installations with motor drives motor drive with long motor cable motor drive with multiple motors in parallel typical electrical schematic load reactors schaffner group datasheets 2014 filter selection table filter rated current rated current typical nominal nominal capacitance min. typical i nput/output weight @ 45 c/50 hz @ 45 c/100 hz motor drive inductance capacitance connection switching power c onnections rating frequency loss [a] [a] [kw] [mh] [f] [khz] [w] [kg] fn 5040-4.5-82 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -82 3.3 fn 5040-8-82 8 7.2 2.2/3 6.9 4.7 y 4 80 -82 4.6 fn 5040-10-83 10 9 4 5.2 6.8 y 4 90 -83 6.1 fn 5040-17-83 17 15.3 5.5/7.5 3.1 10 y 4 115 -83 7.8 fn 5040-24-84 24 21.6 11 2.4 10 y 4 150 -84 14.4 fn 5040-38-84 38 34.2 15/18.5 1.6 10 y 4 170 -84 25.0 fn 5040-48-85 48 43.2 22 1.1 14.7 y 4 260 -85 33.0 fn 5040-62-86 62 55.8 30 0.85 30 y 3 280 -85 36.0 fn 5040-75-87 75 67.5 37 0.75 30 y 3 330 -87 42.0 fn 5040-115-87 115 103.5 45/55 0.5 20 ? 3 500 -87 68.0 fn 5040-180-99 180 162 75/90 0.3 33 3 680 -99 86.0 fn 5040-260-99 260 234 110/132 0.2 47 ? 3 880 -99 125.0 fn 5040-410-99 410 369 160/200 0.13 66 3 1100 -99 184.0 fn 5040-480-99 480 432 250 0.11 94 ? 3 1350 -99 235.0 fn 5040-660-99 660 594 315/355 0.14 141 2 2000 -99 310.0 fn 5040-750-99 750 675 400 0.12 165 ? 2 2800 -99 470.0 fn 5040-880-99 880 792 400/500 0.11 188 2 3400 -99 640.0 fn 5040-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 680.0 fn 5045-4.5-44 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -44 4.1 fn 5045-8-44 8 7.2 2.2/3 6.9 4.7 y 4 80 -44 5.4 fn 5045-10-44 10 9 4 5.2 6.8 y 4 90 -44 6.9 fn 5045-17-33 17 15.3 5.5/7.5 3.1 10 y 4 115 -33 9.0 fn 5045-24-33 24 21.6 11 2.4 10 y 4 150 -33 15.6 fn 5045-38-33 38 34.2 15/18.5 1.6 10 y 4 170 -33 18.9 fn 5045-48-34 48 43.2 22 1.1 14.7 y 4 260 -34 35.8 fn 5045-62-34 62 55.8 30 0.85 30 y 3 280 -34 37.8 fn 5045-75-35 75 67.5 37 0.75 30 y 3 330 -35 60.0 fn 5045-115-35 115 103.5 45/55 0.5 20 ? 3 500 -35 70.0 fn 5045-180-99 180 162 75/90 0.3 33 3 680 -99 92.0 fn 5045-260-99 260 234 110/132 0.2 47 ? 3 880 -99 131.0 fn 5045-410-99 410 369 160/200 0.13 66 3 1100 -99 198.0 fn 5045-480-99 480 432 250 0.11 94 ? 3 1350 -99 243.0 fn 5045-660-99 660 594 315/355 0.14 141 2 2000 -99 425.0 fn 5045-750-99 750 675 400 0.12 165 ? 2 2800 -99 482.0 fn 5045-880-99 880 792 400/500 0.11 188 2 3400 -99 652.0 fn 5045-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 692.0 load reactors schaffner group datasheets 2014 installation filter placement lift the filter with appropriate crane using lifting eye bolts C smaller types may be lifted manually by two persons (no lifting eye bolt applicable). wiring and connection the filter rating has to be compatible with the inverter to which it is to be connected. all invert er manufacturer installation and safety instructions must be fulfilled. the typical block schematic is shown for a motor load but the load can be also multiple motors or a transformer. inverter and load cable selection/placement should be in accordance with all local electrical standards and regulations . filters with separate capacitor bank must be connected as follows: required settings ensure the drives switching frequency is set to th e required minimum switching frequency (see filter selection table). higher frequencies are allowed. t he mode of operation must be scalar (v/hz). check th e inverter manual whether special settings are necessary. in any doubt contact the inverter manufacturer. caution: if the inverter settings are not in accordance the filter may be damaged. never attempt to handle the filter with a forklift! in order to ensure sufficient air flow, keep a dist ance of 150 mm above and below the filter to walls or other components. a 20 mm di stance on either side is recommended. typical block schematic load reactors schaffner group datasheets 2014 motor frequency derating max. motor cable length mechanical data fn 5040 4.5 to 75 a types 115 a types load reactors schaffner group datasheets 2014 180 to 1200 a types* cable length of capacitor box: 180 to 410 a = 1000 mm 480a to 1200 a = 1500 mm dimensions fn 5040 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a a 125 155 155 190 190 230 300 320 305 305 b 77 84 94 115 116 151 171 190 240 236 c 171 212 208 224 224 275 355 395 395 495 d 100 130 123 170 170 180 240 240 240 280 e 55 56 71.5 57.5 77.5 122 137 132 162 151 f 5x8 8x12 8x12 8x12 8x12 8x12 11x15 11x15 11x15 11x15 g 2.5 mm 2 2.5 mm 2 4 mm 2 4 mm 2 10 mm 2 10 mm 2 16 mm 2 35 mm 2 50 mm 2 50 mm 2 v m3 m4 m4 m6 m6 m8 m8 m8 m8 m8 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 450 453 490 510 632 665 660 750 b 260 245 292 321 360 415 385 372 c 385 485 600 618 730 670 885 925 d 400 370 430 430 570 570 570 570 e 130 150 194 195 210 220 220 220 f 9x13 11x15 10.5x18.5 13x27 13x27 13x26 13x26 13x26 h 328 328 328 328 463 555 463 665 i 170 170 170 270 370 375 370 375 j 200 220 240 220 220 200 220 220 k 300 (150) 300 (150) 300 (150) 300 (150) 400 (200) 510 (2 55) 620 (310) l 150 150 150 250 350 350 350 350 m 9 9 9 9 9 9 9 9 v m10 m10 m10 m10 m10 m10 m10 m10 w 25 25 40 40 40 40 50 60 x 13/15 13/15 13/16 13/20 20 20 14 17 y 21 20 25 23 40 40 22 26 z 10.3 10.3 10.3 10.3 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m load reactors schaffner group datasheets 2014 mechanical data fn 5045 4.5 to 38 a types 48 to 115 a types 180 to 480 a types 660 to 1200 a types load reactors schaffner group datasheets 2014 dimensions fn 5045 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 330 330 330 440 440 440 515 515 615 615 650 650 780 780 1280 1280 1 280 1280 b 100 100 100 160 160 160 320 320 370 370 508 508 538 538 794 794 794 794 c 165 165 165 245 245 245 153 153 203 203 400 400 494 494 498 498 550 550 d 310 310 310 412 412 412 488 488 590 590 336 336 336 336 622 622 622 622 e 60 60 60 110 110 110 280 280 330 330 243 243 312 312 315 315 315 315 f 7 7 7 9 9 9 9 9 11 11 14x30 14x30 14x30 14x30 14x30 14x30 14x30 14x3 0 j m5 m5 m5 m5 m5 m5 m5 m5 m8 m8 m10 m10 m10 m10 m10 m10 m10 m10 w 20 20 25 40 40 40 40 60 x 15 15 15 15 20 20 20 20 y 40 40 40 30/40 z 9 9 10.2 10.2 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m filter output connector cross sections -33 -34 -35 -44 -82 solid wire 16 mm 2 35 mm 2 50 mm 2 10 mm 2 0.75 - 2.5 mm 2 flex wire 10 mm 2 25 mm 2 50 mm 2 6 mm 2 1.0 - 2.5 mm 2 awg type wire awg 6 awg 2 awg 1/0 awg 8 awg 18 - 12 recommended torque 1.5-1.8 nm 4.0-4.5 nm 7-8 nm 1.5-1.8 nm 1.0-1.2 nm -83 -84 -85 -86 -87 solid wire 0.75-4.0 mm 2 2.5-10.0 mm 2 2.5-25.0 mm 2 0.75-50 mm 2 16.0-50.0 mm 2 flex wire 1.0-4.0 mm 2 4.0-10.0 mm 2 4.0-16.0 mm 2 0.75-35 mm 2 25.0-50.0 mm 2 awg type wire awg 18-10 awg 18-6 awg 22-4 awg 18-0/1 awg 6-0 recommended torque 1.5-1.8 nm 4.0-4.5 nm 1.5-1.8 nm 3.2-3.7 nm 6.0-8.0 nm please visit www.schaffner.com to find more details on filter co nnectors. load reactors schaffner group datasheets 2014 headquarters, global innovation and development center switzerland schaffner group nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 630 info@schaffner.com http://www.schaffner.com to nd your local partner within scha?ners global network, please go to: www.schaffner.com ? 2014 schaffner group the content of this document has been carefully checked and understood. however, neither scha?ner nor its subsidiaries assume any liability whatsoever for any errors or inaccuracies of this document and the consequences thereof. published specications are subject to change without notice. product suitability for any area of application must ultimately be determined by the customer. in all cases, products must never be operated outside their published specications. scha?ner does not guarantee the availability of all published products. this disclaimer shall be governed by substantive swiss law and resulting disputes shall be settled by the courts at the place of business of scha?ner holding ag. latest publications and a complete disclaimer can be downloaded from the scha?ner website. all trademarks recognized. sales and application centers china schaffner emc ltd. shanghai t20-3, no 565 chuangye road pudong new area 201201 shanghai t +86 21 3813 9500 f +86 21 3813 9501 / 02 cschina@schaffner.com http://www.schaffner.com.cn/ finland schaffner oy sauvonrinne 19 h 08500 lohja t +358 19 35 72 71 finlandsales@schaffner.com france schaffner emc s.a.s. 112, quai de bezons bo?te postale 133 95103 argenteuil t +33 1 34 34 30 60 f +33 1 39 47 02 28 francesales@schaffner.com germany schaffner deutschland gmbh schoemperlenstrasse 12b 76185 karlsruhe t +49 721 56910 f +49 721 569110 germanysales@schaffner.com italy schaffner emc s.r.l. via galileo galilei 47 20092 cinisello balsamo (mi) t +39 02 66 04 30 45/47 f +39 02 61 23 943 italysales@schaffner.com japan schaffner emc k.k. 1-32-12, kamiuma, setagaya-ku 7f mitsui-seimei sangenjaya bldg. 154-0011 tokyo t +81 3 5712 3650 f +81 3 5712 3651 japansales@schaffner.com http://www.schaffner.jp singapore schaffner emc pte ltd. blk 3015a ubi road 1 05-09 kampong ubi industrial estate 408705 singapore t +65 6377 3283 f +65 6377 3281 singaporesales@schaffner.com spain schaffner emc espa?a calle calndula 93 miniparc iii, edificio e el soto de la moraleja alcobendas 28109 madrid t +34 618 176 133 spainsales@schaffner.com sweden schaffner emc ab turebergstorg 1, 6 19147 sollentuna t +46 8 5792 1121 / 22 f +46 8 92 96 90 swedensales@schaffner.com switzerland schaffner emv ag nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 641 sales@schaffner.ch taiwan r.o.c. schaffner emv ltd. 6 floor, no. 413 rui guang road 114 neihu district taipei city t +886 2 87525050 f +886 2 87518086 taiwansales@schaffner.com thailand schaffner emc co. ltd. northern region industrial estate 67 moo 4 tambon ban klang amphur muangg p.o. box 14 51000 lamphun t +66 53 58 11 04 f +66 53 58 10 19 thailandsales@schaffner.com uk schaffner ltd. 5 ashville way molly millars lane wokingham rg41 2pl berkshire t +44 118 9770070 f +44 118 9792969 uksales@schaffner.com http://www.schaffner.uk.com usa schaffner emc inc. 52 mayfield avenue 08837 edison, new jersey t +1 800 367 5566 t +1 732 225 9533 f +1 732 225 4789 usasales@schaffner.com http://www.schaffner.com/us schaffner mtc llc 6722 thirlane road 24019 roanoke, virginia t +1 276 228 7943 f +1 276 228 7953 http://www.schaffnerusa.com schaffner trenco llc 2550 brookpark road 44134 cleveland, ohio t +1 216 741 5282 f +1 216 741 4860 www.schaffner-trenco.com
6 lc sine wave filter for motor drives output filters fn 5040 / fn 5045 smooth sine wave without voltage peaks perfect motor protection reduce bearing currents motor frequency up to 200 hz extended motor cable lenght capability technical specifications nominal operating voltage 3 500 vac 10% motor frequency 70 hz (up to 200hz with derating (see graph)) switching frequency see filter selection table rated currents 4.5 to 1200 a @ 45 c max. motor cable length up to 2,000 m (see graph) impedance (uk) 8 to 10% @ 400 v, 50 hz and rated current residual ripple voltage <5% high potential test voltage p C> e 3000 vac, 1 minute p C> p 2500 vac, 1 minute protection category ip00 (fn 5040) ip20 (fn 5045) overload capability 1.5 rated current for 1 minute, once per hour temperature range (operation and storage) - 25 c to +70 c (25/070/21) acoustic noise level <70 db(a) @ 1 m insulation class eis 200 flammability corresponding to ul 94 v-2 or better design corresponding to iec 61558-2-20 environmental reliability iec 60068-2-1 approvals ul 508 pending declaration of conformity ce / lvd mtbf 1 >100,000 hours approvals ul508c up to 260 a. for use with ac or dc drives (power conversion equipment) only features and benefits converts the rectangular pwm output voltage of motor drives into a smooth sine wave with low residual ripple elimination of premature motor damage caused by high dv/dt, overvoltages, cable ringing, motor overheating, and eddy current losses improves bearing life time because of bearing currents caused by circulating currents complies with iec 60034-17* and nema-mg1 requirements for general purpose motors optional with nema 1 protective cover typical applications hvac applications pumps ventilators conveyors compressors elevators cranes medium voltage applications, deployed in front of the step-up transformer retrofit installations with motor drives motor drive with long motor cable motor drive with multiple motors in parallel typical electrical schematic load reactors schaffner group datasheets 2014 filter selection table filter rated current rated current typical nominal nominal capacitance min. typical i nput/output weight @ 45 c/50 hz @ 45 c/100 hz motor drive inductance capacitance connection switching power c onnections rating frequency loss [a] [a] [kw] [mh] [f] [khz] [w] [kg] fn 5040-4.5-82 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -82 3.3 fn 5040-8-82 8 7.2 2.2/3 6.9 4.7 y 4 80 -82 4.6 fn 5040-10-83 10 9 4 5.2 6.8 y 4 90 -83 6.1 fn 5040-17-83 17 15.3 5.5/7.5 3.1 10 y 4 115 -83 7.8 fn 5040-24-84 24 21.6 11 2.4 10 y 4 150 -84 14.4 fn 5040-38-84 38 34.2 15/18.5 1.6 10 y 4 170 -84 25.0 fn 5040-48-85 48 43.2 22 1.1 14.7 y 4 260 -85 33.0 fn 5040-62-86 62 55.8 30 0.85 30 y 3 280 -85 36.0 fn 5040-75-87 75 67.5 37 0.75 30 y 3 330 -87 42.0 fn 5040-115-87 115 103.5 45/55 0.5 20 ? 3 500 -87 68.0 fn 5040-180-99 180 162 75/90 0.3 33 3 680 -99 86.0 fn 5040-260-99 260 234 110/132 0.2 47 ? 3 880 -99 125.0 fn 5040-410-99 410 369 160/200 0.13 66 3 1100 -99 184.0 fn 5040-480-99 480 432 250 0.11 94 ? 3 1350 -99 235.0 fn 5040-660-99 660 594 315/355 0.14 141 2 2000 -99 310.0 fn 5040-750-99 750 675 400 0.12 165 ? 2 2800 -99 470.0 fn 5040-880-99 880 792 400/500 0.11 188 2 3400 -99 640.0 fn 5040-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 680.0 fn 5045-4.5-44 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -44 4.1 fn 5045-8-44 8 7.2 2.2/3 6.9 4.7 y 4 80 -44 5.4 fn 5045-10-44 10 9 4 5.2 6.8 y 4 90 -44 6.9 fn 5045-17-33 17 15.3 5.5/7.5 3.1 10 y 4 115 -33 9.0 fn 5045-24-33 24 21.6 11 2.4 10 y 4 150 -33 15.6 fn 5045-38-33 38 34.2 15/18.5 1.6 10 y 4 170 -33 18.9 fn 5045-48-34 48 43.2 22 1.1 14.7 y 4 260 -34 35.8 fn 5045-62-34 62 55.8 30 0.85 30 y 3 280 -34 37.8 fn 5045-75-35 75 67.5 37 0.75 30 y 3 330 -35 60.0 fn 5045-115-35 115 103.5 45/55 0.5 20 ? 3 500 -35 70.0 fn 5045-180-99 180 162 75/90 0.3 33 3 680 -99 92.0 fn 5045-260-99 260 234 110/132 0.2 47 ? 3 880 -99 131.0 fn 5045-410-99 410 369 160/200 0.13 66 3 1100 -99 198.0 fn 5045-480-99 480 432 250 0.11 94 ? 3 1350 -99 243.0 fn 5045-660-99 660 594 315/355 0.14 141 2 2000 -99 425.0 fn 5045-750-99 750 675 400 0.12 165 ? 2 2800 -99 482.0 fn 5045-880-99 880 792 400/500 0.11 188 2 3400 -99 652.0 fn 5045-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 692.0 load reactors schaffner group datasheets 2014 installation filter placement lift the filter with appropriate crane using lifting eye bolts C smaller types may be lifted manually by two persons (no lifting eye bolt applicable). wiring and connection the filter rating has to be compatible with the inverter to which it is to be connected. all invert er manufacturer installation and safety instructions must be fulfilled. the typical block schematic is shown for a motor load but the load can be also multiple motors or a transformer. inverter and load cable selection/placement should be in accordance with all local electrical standards and regulations . filters with separate capacitor bank must be connected as follows: required settings ensure the drives switching frequency is set to th e required minimum switching frequency (see filter selection table). higher frequencies are allowed. t he mode of operation must be scalar (v/hz). check th e inverter manual whether special settings are necessary. in any doubt contact the inverter manufacturer. caution: if the inverter settings are not in accordance the filter may be damaged. never attempt to handle the filter with a forklift! in order to ensure sufficient air flow, keep a dist ance of 150 mm above and below the filter to walls or other components. a 20 mm di stance on either side is recommended. typical block schematic load reactors schaffner group datasheets 2014 motor frequency derating max. motor cable length mechanical data fn 5040 4.5 to 75 a types 115 a types load reactors schaffner group datasheets 2014 180 to 1200 a types* cable length of capacitor box: 180 to 410 a = 1000 mm 480a to 1200 a = 1500 mm dimensions fn 5040 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a a 125 155 155 190 190 230 300 320 305 305 b 77 84 94 115 116 151 171 190 240 236 c 171 212 208 224 224 275 355 395 395 495 d 100 130 123 170 170 180 240 240 240 280 e 55 56 71.5 57.5 77.5 122 137 132 162 151 f 5x8 8x12 8x12 8x12 8x12 8x12 11x15 11x15 11x15 11x15 g 2.5 mm 2 2.5 mm 2 4 mm 2 4 mm 2 10 mm 2 10 mm 2 16 mm 2 35 mm 2 50 mm 2 50 mm 2 v m3 m4 m4 m6 m6 m8 m8 m8 m8 m8 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 450 453 490 510 632 665 660 750 b 260 245 292 321 360 415 385 372 c 385 485 600 618 730 670 885 925 d 400 370 430 430 570 570 570 570 e 130 150 194 195 210 220 220 220 f 9x13 11x15 10.5x18.5 13x27 13x27 13x26 13x26 13x26 h 328 328 328 328 463 555 463 665 i 170 170 170 270 370 375 370 375 j 200 220 240 220 220 200 220 220 k 300 (150) 300 (150) 300 (150) 300 (150) 400 (200) 510 (2 55) 620 (310) l 150 150 150 250 350 350 350 350 m 9 9 9 9 9 9 9 9 v m10 m10 m10 m10 m10 m10 m10 m10 w 25 25 40 40 40 40 50 60 x 13/15 13/15 13/16 13/20 20 20 14 17 y 21 20 25 23 40 40 22 26 z 10.3 10.3 10.3 10.3 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m load reactors schaffner group datasheets 2014 mechanical data fn 5045 4.5 to 38 a types 48 to 115 a types 180 to 480 a types 660 to 1200 a types load reactors schaffner group datasheets 2014 dimensions fn 5045 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 330 330 330 440 440 440 515 515 615 615 650 650 780 780 1280 1280 1 280 1280 b 100 100 100 160 160 160 320 320 370 370 508 508 538 538 794 794 794 794 c 165 165 165 245 245 245 153 153 203 203 400 400 494 494 498 498 550 550 d 310 310 310 412 412 412 488 488 590 590 336 336 336 336 622 622 622 622 e 60 60 60 110 110 110 280 280 330 330 243 243 312 312 315 315 315 315 f 7 7 7 9 9 9 9 9 11 11 14x30 14x30 14x30 14x30 14x30 14x30 14x30 14x3 0 j m5 m5 m5 m5 m5 m5 m5 m5 m8 m8 m10 m10 m10 m10 m10 m10 m10 m10 w 20 20 25 40 40 40 40 60 x 15 15 15 15 20 20 20 20 y 40 40 40 30/40 z 9 9 10.2 10.2 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m filter output connector cross sections -33 -34 -35 -44 -82 solid wire 16 mm 2 35 mm 2 50 mm 2 10 mm 2 0.75 - 2.5 mm 2 flex wire 10 mm 2 25 mm 2 50 mm 2 6 mm 2 1.0 - 2.5 mm 2 awg type wire awg 6 awg 2 awg 1/0 awg 8 awg 18 - 12 recommended torque 1.5-1.8 nm 4.0-4.5 nm 7-8 nm 1.5-1.8 nm 1.0-1.2 nm -83 -84 -85 -86 -87 solid wire 0.75-4.0 mm 2 2.5-10.0 mm 2 2.5-25.0 mm 2 0.75-50 mm 2 16.0-50.0 mm 2 flex wire 1.0-4.0 mm 2 4.0-10.0 mm 2 4.0-16.0 mm 2 0.75-35 mm 2 25.0-50.0 mm 2 awg type wire awg 18-10 awg 18-6 awg 22-4 awg 18-0/1 awg 6-0 recommended torque 1.5-1.8 nm 4.0-4.5 nm 1.5-1.8 nm 3.2-3.7 nm 6.0-8.0 nm please visit www.schaffner.com to find more details on filter co nnectors. load reactors schaffner group datasheets 2014 headquarters, global innovation and development center switzerland schaffner group nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 630 info@schaffner.com http://www.schaffner.com to nd your local partner within scha?ners global network, please go to: www.schaffner.com ? 2014 schaffner group the content of this document has been carefully checked and understood. however, neither scha?ner nor its subsidiaries assume any liability whatsoever for any errors or inaccuracies of this document and the consequences thereof. published specications are subject to change without notice. product suitability for any area of application must ultimately be determined by the customer. in all cases, products must never be operated outside their published specications. scha?ner does not guarantee the availability of all published products. this disclaimer shall be governed by substantive swiss law and resulting disputes shall be settled by the courts at the place of business of scha?ner holding ag. latest publications and a complete disclaimer can be downloaded from the scha?ner website. all trademarks recognized. sales and application centers china schaffner emc ltd. shanghai t20-3, no 565 chuangye road pudong new area 201201 shanghai t +86 21 3813 9500 f +86 21 3813 9501 / 02 cschina@schaffner.com http://www.schaffner.com.cn/ finland schaffner oy sauvonrinne 19 h 08500 lohja t +358 19 35 72 71 finlandsales@schaffner.com france schaffner emc s.a.s. 112, quai de bezons bo?te postale 133 95103 argenteuil t +33 1 34 34 30 60 f +33 1 39 47 02 28 francesales@schaffner.com germany schaffner deutschland gmbh schoemperlenstrasse 12b 76185 karlsruhe t +49 721 56910 f +49 721 569110 germanysales@schaffner.com italy schaffner emc s.r.l. via galileo galilei 47 20092 cinisello balsamo (mi) t +39 02 66 04 30 45/47 f +39 02 61 23 943 italysales@schaffner.com japan schaffner emc k.k. 1-32-12, kamiuma, setagaya-ku 7f mitsui-seimei sangenjaya bldg. 154-0011 tokyo t +81 3 5712 3650 f +81 3 5712 3651 japansales@schaffner.com http://www.schaffner.jp singapore schaffner emc pte ltd. blk 3015a ubi road 1 05-09 kampong ubi industrial estate 408705 singapore t +65 6377 3283 f +65 6377 3281 singaporesales@schaffner.com spain schaffner emc espa?a calle calndula 93 miniparc iii, edificio e el soto de la moraleja alcobendas 28109 madrid t +34 618 176 133 spainsales@schaffner.com sweden schaffner emc ab turebergstorg 1, 6 19147 sollentuna t +46 8 5792 1121 / 22 f +46 8 92 96 90 swedensales@schaffner.com switzerland schaffner emv ag nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 641 sales@schaffner.ch taiwan r.o.c. schaffner emv ltd. 6 floor, no. 413 rui guang road 114 neihu district taipei city t +886 2 87525050 f +886 2 87518086 taiwansales@schaffner.com thailand schaffner emc co. ltd. northern region industrial estate 67 moo 4 tambon ban klang amphur muangg p.o. box 14 51000 lamphun t +66 53 58 11 04 f +66 53 58 10 19 thailandsales@schaffner.com uk schaffner ltd. 5 ashville way molly millars lane wokingham rg41 2pl berkshire t +44 118 9770070 f +44 118 9792969 uksales@schaffner.com http://www.schaffner.uk.com usa schaffner emc inc. 52 mayfield avenue 08837 edison, new jersey t +1 800 367 5566 t +1 732 225 9533 f +1 732 225 4789 usasales@schaffner.com http://www.schaffner.com/us schaffner mtc llc 6722 thirlane road 24019 roanoke, virginia t +1 276 228 7943 f +1 276 228 7953 http://www.schaffnerusa.com schaffner trenco llc 2550 brookpark road 44134 cleveland, ohio t +1 216 741 5282 f +1 216 741 4860 www.schaffner-trenco.com
7 lc sine wave filter for motor drives output filters fn 5040 / fn 5045 smooth sine wave without voltage peaks perfect motor protection reduce bearing currents motor frequency up to 200 hz extended motor cable lenght capability technical specifications nominal operating voltage 3 500 vac 10% motor frequency 70 hz (up to 200hz with derating (see graph)) switching frequency see filter selection table rated currents 4.5 to 1200 a @ 45 c max. motor cable length up to 2,000 m (see graph) impedance (uk) 8 to 10% @ 400 v, 50 hz and rated current residual ripple voltage <5% high potential test voltage p C> e 3000 vac, 1 minute p C> p 2500 vac, 1 minute protection category ip00 (fn 5040) ip20 (fn 5045) overload capability 1.5 rated current for 1 minute, once per hour temperature range (operation and storage) - 25 c to +70 c (25/070/21) acoustic noise level <70 db(a) @ 1 m insulation class eis 200 flammability corresponding to ul 94 v-2 or better design corresponding to iec 61558-2-20 environmental reliability iec 60068-2-1 approvals ul 508 pending declaration of conformity ce / lvd mtbf 1 >100,000 hours approvals ul508c up to 260 a. for use with ac or dc drives (power conversion equipment) only features and benefits converts the rectangular pwm output voltage of motor drives into a smooth sine wave with low residual ripple elimination of premature motor damage caused by high dv/dt, overvoltages, cable ringing, motor overheating, and eddy current losses improves bearing life time because of bearing currents caused by circulating currents complies with iec 60034-17* and nema-mg1 requirements for general purpose motors optional with nema 1 protective cover typical applications hvac applications pumps ventilators conveyors compressors elevators cranes medium voltage applications, deployed in front of the step-up transformer retrofit installations with motor drives motor drive with long motor cable motor drive with multiple motors in parallel typical electrical schematic load reactors schaffner group datasheets 2014 filter selection table filter rated current rated current typical nominal nominal capacitance min. typical i nput/output weight @ 45 c/50 hz @ 45 c/100 hz motor drive inductance capacitance connection switching power c onnections rating frequency loss [a] [a] [kw] [mh] [f] [khz] [w] [kg] fn 5040-4.5-82 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -82 3.3 fn 5040-8-82 8 7.2 2.2/3 6.9 4.7 y 4 80 -82 4.6 fn 5040-10-83 10 9 4 5.2 6.8 y 4 90 -83 6.1 fn 5040-17-83 17 15.3 5.5/7.5 3.1 10 y 4 115 -83 7.8 fn 5040-24-84 24 21.6 11 2.4 10 y 4 150 -84 14.4 fn 5040-38-84 38 34.2 15/18.5 1.6 10 y 4 170 -84 25.0 fn 5040-48-85 48 43.2 22 1.1 14.7 y 4 260 -85 33.0 fn 5040-62-86 62 55.8 30 0.85 30 y 3 280 -85 36.0 fn 5040-75-87 75 67.5 37 0.75 30 y 3 330 -87 42.0 fn 5040-115-87 115 103.5 45/55 0.5 20 ? 3 500 -87 68.0 fn 5040-180-99 180 162 75/90 0.3 33 3 680 -99 86.0 fn 5040-260-99 260 234 110/132 0.2 47 ? 3 880 -99 125.0 fn 5040-410-99 410 369 160/200 0.13 66 3 1100 -99 184.0 fn 5040-480-99 480 432 250 0.11 94 ? 3 1350 -99 235.0 fn 5040-660-99 660 594 315/355 0.14 141 2 2000 -99 310.0 fn 5040-750-99 750 675 400 0.12 165 ? 2 2800 -99 470.0 fn 5040-880-99 880 792 400/500 0.11 188 2 3400 -99 640.0 fn 5040-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 680.0 fn 5045-4.5-44 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -44 4.1 fn 5045-8-44 8 7.2 2.2/3 6.9 4.7 y 4 80 -44 5.4 fn 5045-10-44 10 9 4 5.2 6.8 y 4 90 -44 6.9 fn 5045-17-33 17 15.3 5.5/7.5 3.1 10 y 4 115 -33 9.0 fn 5045-24-33 24 21.6 11 2.4 10 y 4 150 -33 15.6 fn 5045-38-33 38 34.2 15/18.5 1.6 10 y 4 170 -33 18.9 fn 5045-48-34 48 43.2 22 1.1 14.7 y 4 260 -34 35.8 fn 5045-62-34 62 55.8 30 0.85 30 y 3 280 -34 37.8 fn 5045-75-35 75 67.5 37 0.75 30 y 3 330 -35 60.0 fn 5045-115-35 115 103.5 45/55 0.5 20 ? 3 500 -35 70.0 fn 5045-180-99 180 162 75/90 0.3 33 3 680 -99 92.0 fn 5045-260-99 260 234 110/132 0.2 47 ? 3 880 -99 131.0 fn 5045-410-99 410 369 160/200 0.13 66 3 1100 -99 198.0 fn 5045-480-99 480 432 250 0.11 94 ? 3 1350 -99 243.0 fn 5045-660-99 660 594 315/355 0.14 141 2 2000 -99 425.0 fn 5045-750-99 750 675 400 0.12 165 ? 2 2800 -99 482.0 fn 5045-880-99 880 792 400/500 0.11 188 2 3400 -99 652.0 fn 5045-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 692.0 load reactors schaffner group datasheets 2014 installation filter placement lift the filter with appropriate crane using lifting eye bolts C smaller types may be lifted manually by two persons (no lifting eye bolt applicable). wiring and connection the filter rating has to be compatible with the inverter to which it is to be connected. all invert er manufacturer installation and safety instructions must be fulfilled. the typical block schematic is shown for a motor load but the load can be also multiple motors or a transformer. inverter and load cable selection/placement should be in accordance with all local electrical standards and regulations . filters with separate capacitor bank must be connected as follows: required settings ensure the drives switching frequency is set to th e required minimum switching frequency (see filter selection table). higher frequencies are allowed. t he mode of operation must be scalar (v/hz). check th e inverter manual whether special settings are necessary. in any doubt contact the inverter manufacturer. caution: if the inverter settings are not in accordance the filter may be damaged. never attempt to handle the filter with a forklift! in order to ensure sufficient air flow, keep a dist ance of 150 mm above and below the filter to walls or other components. a 20 mm di stance on either side is recommended. typical block schematic load reactors schaffner group datasheets 2014 motor frequency derating max. motor cable length mechanical data fn 5040 4.5 to 75 a types 115 a types load reactors schaffner group datasheets 2014 180 to 1200 a types* cable length of capacitor box: 180 to 410 a = 1000 mm 480a to 1200 a = 1500 mm dimensions fn 5040 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a a 125 155 155 190 190 230 300 320 305 305 b 77 84 94 115 116 151 171 190 240 236 c 171 212 208 224 224 275 355 395 395 495 d 100 130 123 170 170 180 240 240 240 280 e 55 56 71.5 57.5 77.5 122 137 132 162 151 f 5x8 8x12 8x12 8x12 8x12 8x12 11x15 11x15 11x15 11x15 g 2.5 mm 2 2.5 mm 2 4 mm 2 4 mm 2 10 mm 2 10 mm 2 16 mm 2 35 mm 2 50 mm 2 50 mm 2 v m3 m4 m4 m6 m6 m8 m8 m8 m8 m8 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 450 453 490 510 632 665 660 750 b 260 245 292 321 360 415 385 372 c 385 485 600 618 730 670 885 925 d 400 370 430 430 570 570 570 570 e 130 150 194 195 210 220 220 220 f 9x13 11x15 10.5x18.5 13x27 13x27 13x26 13x26 13x26 h 328 328 328 328 463 555 463 665 i 170 170 170 270 370 375 370 375 j 200 220 240 220 220 200 220 220 k 300 (150) 300 (150) 300 (150) 300 (150) 400 (200) 510 (2 55) 620 (310) l 150 150 150 250 350 350 350 350 m 9 9 9 9 9 9 9 9 v m10 m10 m10 m10 m10 m10 m10 m10 w 25 25 40 40 40 40 50 60 x 13/15 13/15 13/16 13/20 20 20 14 17 y 21 20 25 23 40 40 22 26 z 10.3 10.3 10.3 10.3 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m load reactors schaffner group datasheets 2014 mechanical data fn 5045 4.5 to 38 a types 48 to 115 a types 180 to 480 a types 660 to 1200 a types load reactors schaffner group datasheets 2014 dimensions fn 5045 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 330 330 330 440 440 440 515 515 615 615 650 650 780 780 1280 1280 1 280 1280 b 100 100 100 160 160 160 320 320 370 370 508 508 538 538 794 794 794 794 c 165 165 165 245 245 245 153 153 203 203 400 400 494 494 498 498 550 550 d 310 310 310 412 412 412 488 488 590 590 336 336 336 336 622 622 622 622 e 60 60 60 110 110 110 280 280 330 330 243 243 312 312 315 315 315 315 f 7 7 7 9 9 9 9 9 11 11 14x30 14x30 14x30 14x30 14x30 14x30 14x30 14x3 0 j m5 m5 m5 m5 m5 m5 m5 m5 m8 m8 m10 m10 m10 m10 m10 m10 m10 m10 w 20 20 25 40 40 40 40 60 x 15 15 15 15 20 20 20 20 y 40 40 40 30/40 z 9 9 10.2 10.2 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m filter output connector cross sections -33 -34 -35 -44 -82 solid wire 16 mm 2 35 mm 2 50 mm 2 10 mm 2 0.75 - 2.5 mm 2 flex wire 10 mm 2 25 mm 2 50 mm 2 6 mm 2 1.0 - 2.5 mm 2 awg type wire awg 6 awg 2 awg 1/0 awg 8 awg 18 - 12 recommended torque 1.5-1.8 nm 4.0-4.5 nm 7-8 nm 1.5-1.8 nm 1.0-1.2 nm -83 -84 -85 -86 -87 solid wire 0.75-4.0 mm 2 2.5-10.0 mm 2 2.5-25.0 mm 2 0.75-50 mm 2 16.0-50.0 mm 2 flex wire 1.0-4.0 mm 2 4.0-10.0 mm 2 4.0-16.0 mm 2 0.75-35 mm 2 25.0-50.0 mm 2 awg type wire awg 18-10 awg 18-6 awg 22-4 awg 18-0/1 awg 6-0 recommended torque 1.5-1.8 nm 4.0-4.5 nm 1.5-1.8 nm 3.2-3.7 nm 6.0-8.0 nm please visit www.schaffner.com to find more details on filter co nnectors. load reactors schaffner group datasheets 2014 headquarters, global innovation and development center switzerland schaffner group nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 630 info@schaffner.com http://www.schaffner.com to nd your local partner within scha?ners global network, please go to: www.schaffner.com ? 2014 schaffner group the content of this document has been carefully checked and understood. however, neither scha?ner nor its subsidiaries assume any liability whatsoever for any errors or inaccuracies of this document and the consequences thereof. published specications are subject to change without notice. product suitability for any area of application must ultimately be determined by the customer. in all cases, products must never be operated outside their published specications. scha?ner does not guarantee the availability of all published products. this disclaimer shall be governed by substantive swiss law and resulting disputes shall be settled by the courts at the place of business of scha?ner holding ag. latest publications and a complete disclaimer can be downloaded from the scha?ner website. all trademarks recognized. sales and application centers china schaffner emc ltd. shanghai t20-3, no 565 chuangye road pudong new area 201201 shanghai t +86 21 3813 9500 f +86 21 3813 9501 / 02 cschina@schaffner.com http://www.schaffner.com.cn/ finland schaffner oy sauvonrinne 19 h 08500 lohja t +358 19 35 72 71 finlandsales@schaffner.com france schaffner emc s.a.s. 112, quai de bezons bo?te postale 133 95103 argenteuil t +33 1 34 34 30 60 f +33 1 39 47 02 28 francesales@schaffner.com germany schaffner deutschland gmbh schoemperlenstrasse 12b 76185 karlsruhe t +49 721 56910 f +49 721 569110 germanysales@schaffner.com italy schaffner emc s.r.l. via galileo galilei 47 20092 cinisello balsamo (mi) t +39 02 66 04 30 45/47 f +39 02 61 23 943 italysales@schaffner.com japan schaffner emc k.k. 1-32-12, kamiuma, setagaya-ku 7f mitsui-seimei sangenjaya bldg. 154-0011 tokyo t +81 3 5712 3650 f +81 3 5712 3651 japansales@schaffner.com http://www.schaffner.jp singapore schaffner emc pte ltd. blk 3015a ubi road 1 05-09 kampong ubi industrial estate 408705 singapore t +65 6377 3283 f +65 6377 3281 singaporesales@schaffner.com spain schaffner emc espa?a calle calndula 93 miniparc iii, edificio e el soto de la moraleja alcobendas 28109 madrid t +34 618 176 133 spainsales@schaffner.com sweden schaffner emc ab turebergstorg 1, 6 19147 sollentuna t +46 8 5792 1121 / 22 f +46 8 92 96 90 swedensales@schaffner.com switzerland schaffner emv ag nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 641 sales@schaffner.ch taiwan r.o.c. schaffner emv ltd. 6 floor, no. 413 rui guang road 114 neihu district taipei city t +886 2 87525050 f +886 2 87518086 taiwansales@schaffner.com thailand schaffner emc co. ltd. northern region industrial estate 67 moo 4 tambon ban klang amphur muangg p.o. box 14 51000 lamphun t +66 53 58 11 04 f +66 53 58 10 19 thailandsales@schaffner.com uk schaffner ltd. 5 ashville way molly millars lane wokingham rg41 2pl berkshire t +44 118 9770070 f +44 118 9792969 uksales@schaffner.com http://www.schaffner.uk.com usa schaffner emc inc. 52 mayfield avenue 08837 edison, new jersey t +1 800 367 5566 t +1 732 225 9533 f +1 732 225 4789 usasales@schaffner.com http://www.schaffner.com/us schaffner mtc llc 6722 thirlane road 24019 roanoke, virginia t +1 276 228 7943 f +1 276 228 7953 http://www.schaffnerusa.com schaffner trenco llc 2550 brookpark road 44134 cleveland, ohio t +1 216 741 5282 f +1 216 741 4860 www.schaffner-trenco.com
8 lc sine wave filter for motor drives output filters fn 5040 / fn 5045 smooth sine wave without voltage peaks perfect motor protection reduce bearing currents motor frequency up to 200 hz extended motor cable lenght capability technical specifications nominal operating voltage 3 500 vac 10% motor frequency 70 hz (up to 200hz with derating (see graph)) switching frequency see filter selection table rated currents 4.5 to 1200 a @ 45 c max. motor cable length up to 2,000 m (see graph) impedance (uk) 8 to 10% @ 400 v, 50 hz and rated current residual ripple voltage <5% high potential test voltage p C> e 3000 vac, 1 minute p C> p 2500 vac, 1 minute protection category ip00 (fn 5040) ip20 (fn 5045) overload capability 1.5 rated current for 1 minute, once per hour temperature range (operation and storage) - 25 c to +70 c (25/070/21) acoustic noise level <70 db(a) @ 1 m insulation class eis 200 flammability corresponding to ul 94 v-2 or better design corresponding to iec 61558-2-20 environmental reliability iec 60068-2-1 approvals ul 508 pending declaration of conformity ce / lvd mtbf 1 >100,000 hours approvals ul508c up to 260 a. for use with ac or dc drives (power conversion equipment) only features and benefits converts the rectangular pwm output voltage of motor drives into a smooth sine wave with low residual ripple elimination of premature motor damage caused by high dv/dt, overvoltages, cable ringing, motor overheating, and eddy current losses improves bearing life time because of bearing currents caused by circulating currents complies with iec 60034-17* and nema-mg1 requirements for general purpose motors optional with nema 1 protective cover typical applications hvac applications pumps ventilators conveyors compressors elevators cranes medium voltage applications, deployed in front of the step-up transformer retrofit installations with motor drives motor drive with long motor cable motor drive with multiple motors in parallel typical electrical schematic load reactors schaffner group datasheets 2014 filter selection table filter rated current rated current typical nominal nominal capacitance min. typical i nput/output weight @ 45 c/50 hz @ 45 c/100 hz motor drive inductance capacitance connection switching power c onnections rating frequency loss [a] [a] [kw] [mh] [f] [khz] [w] [kg] fn 5040-4.5-82 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -82 3.3 fn 5040-8-82 8 7.2 2.2/3 6.9 4.7 y 4 80 -82 4.6 fn 5040-10-83 10 9 4 5.2 6.8 y 4 90 -83 6.1 fn 5040-17-83 17 15.3 5.5/7.5 3.1 10 y 4 115 -83 7.8 fn 5040-24-84 24 21.6 11 2.4 10 y 4 150 -84 14.4 fn 5040-38-84 38 34.2 15/18.5 1.6 10 y 4 170 -84 25.0 fn 5040-48-85 48 43.2 22 1.1 14.7 y 4 260 -85 33.0 fn 5040-62-86 62 55.8 30 0.85 30 y 3 280 -85 36.0 fn 5040-75-87 75 67.5 37 0.75 30 y 3 330 -87 42.0 fn 5040-115-87 115 103.5 45/55 0.5 20 ? 3 500 -87 68.0 fn 5040-180-99 180 162 75/90 0.3 33 3 680 -99 86.0 fn 5040-260-99 260 234 110/132 0.2 47 ? 3 880 -99 125.0 fn 5040-410-99 410 369 160/200 0.13 66 3 1100 -99 184.0 fn 5040-480-99 480 432 250 0.11 94 ? 3 1350 -99 235.0 fn 5040-660-99 660 594 315/355 0.14 141 2 2000 -99 310.0 fn 5040-750-99 750 675 400 0.12 165 ? 2 2800 -99 470.0 fn 5040-880-99 880 792 400/500 0.11 188 2 3400 -99 640.0 fn 5040-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 680.0 fn 5045-4.5-44 4.5 4.05 1.1/1.5 13 2.2 y 4 65 -44 4.1 fn 5045-8-44 8 7.2 2.2/3 6.9 4.7 y 4 80 -44 5.4 fn 5045-10-44 10 9 4 5.2 6.8 y 4 90 -44 6.9 fn 5045-17-33 17 15.3 5.5/7.5 3.1 10 y 4 115 -33 9.0 fn 5045-24-33 24 21.6 11 2.4 10 y 4 150 -33 15.6 fn 5045-38-33 38 34.2 15/18.5 1.6 10 y 4 170 -33 18.9 fn 5045-48-34 48 43.2 22 1.1 14.7 y 4 260 -34 35.8 fn 5045-62-34 62 55.8 30 0.85 30 y 3 280 -34 37.8 fn 5045-75-35 75 67.5 37 0.75 30 y 3 330 -35 60.0 fn 5045-115-35 115 103.5 45/55 0.5 20 ? 3 500 -35 70.0 fn 5045-180-99 180 162 75/90 0.3 33 3 680 -99 92.0 fn 5045-260-99 260 234 110/132 0.2 47 ? 3 880 -99 131.0 fn 5045-410-99 410 369 160/200 0.13 66 3 1100 -99 198.0 fn 5045-480-99 480 432 250 0.11 94 ? 3 1350 -99 243.0 fn 5045-660-99 660 594 315/355 0.14 141 2 2000 -99 425.0 fn 5045-750-99 750 675 400 0.12 165 ? 2 2800 -99 482.0 fn 5045-880-99 880 792 400/500 0.11 188 2 3400 -99 652.0 fn 5045-1200-99 1200 1080 560/630 0.075 282 2 3800 -99 692.0 load reactors schaffner group datasheets 2014 installation filter placement lift the filter with appropriate crane using lifting eye bolts C smaller types may be lifted manually by two persons (no lifting eye bolt applicable). wiring and connection the filter rating has to be compatible with the inverter to which it is to be connected. all invert er manufacturer installation and safety instructions must be fulfilled. the typical block schematic is shown for a motor load but the load can be also multiple motors or a transformer. inverter and load cable selection/placement should be in accordance with all local electrical standards and regulations . filters with separate capacitor bank must be connected as follows: required settings ensure the drives switching frequency is set to th e required minimum switching frequency (see filter selection table). higher frequencies are allowed. t he mode of operation must be scalar (v/hz). check th e inverter manual whether special settings are necessary. in any doubt contact the inverter manufacturer. caution: if the inverter settings are not in accordance the filter may be damaged. never attempt to handle the filter with a forklift! in order to ensure sufficient air flow, keep a dist ance of 150 mm above and below the filter to walls or other components. a 20 mm di stance on either side is recommended. typical block schematic load reactors schaffner group datasheets 2014 motor frequency derating max. motor cable length mechanical data fn 5040 4.5 to 75 a types 115 a types load reactors schaffner group datasheets 2014 180 to 1200 a types* cable length of capacitor box: 180 to 410 a = 1000 mm 480a to 1200 a = 1500 mm dimensions fn 5040 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a a 125 155 155 190 190 230 300 320 305 305 b 77 84 94 115 116 151 171 190 240 236 c 171 212 208 224 224 275 355 395 395 495 d 100 130 123 170 170 180 240 240 240 280 e 55 56 71.5 57.5 77.5 122 137 132 162 151 f 5x8 8x12 8x12 8x12 8x12 8x12 11x15 11x15 11x15 11x15 g 2.5 mm 2 2.5 mm 2 4 mm 2 4 mm 2 10 mm 2 10 mm 2 16 mm 2 35 mm 2 50 mm 2 50 mm 2 v m3 m4 m4 m6 m6 m8 m8 m8 m8 m8 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 450 453 490 510 632 665 660 750 b 260 245 292 321 360 415 385 372 c 385 485 600 618 730 670 885 925 d 400 370 430 430 570 570 570 570 e 130 150 194 195 210 220 220 220 f 9x13 11x15 10.5x18.5 13x27 13x27 13x26 13x26 13x26 h 328 328 328 328 463 555 463 665 i 170 170 170 270 370 375 370 375 j 200 220 240 220 220 200 220 220 k 300 (150) 300 (150) 300 (150) 300 (150) 400 (200) 510 (2 55) 620 (310) l 150 150 150 250 350 350 350 350 m 9 9 9 9 9 9 9 9 v m10 m10 m10 m10 m10 m10 m10 m10 w 25 25 40 40 40 40 50 60 x 13/15 13/15 13/16 13/20 20 20 14 17 y 21 20 25 23 40 40 22 26 z 10.3 10.3 10.3 10.3 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m load reactors schaffner group datasheets 2014 mechanical data fn 5045 4.5 to 38 a types 48 to 115 a types 180 to 480 a types 660 to 1200 a types load reactors schaffner group datasheets 2014 dimensions fn 5045 4.5 a 8 a 10 a 17 a 24 a 38 a 48 a 62 a 75 a 115 a 180 a 260 a 410 a 480 a 660 a 750 a 880 a 1200 a a 330 330 330 440 440 440 515 515 615 615 650 650 780 780 1280 1280 1 280 1280 b 100 100 100 160 160 160 320 320 370 370 508 508 538 538 794 794 794 794 c 165 165 165 245 245 245 153 153 203 203 400 400 494 494 498 498 550 550 d 310 310 310 412 412 412 488 488 590 590 336 336 336 336 622 622 622 622 e 60 60 60 110 110 110 280 280 330 330 243 243 312 312 315 315 315 315 f 7 7 7 9 9 9 9 9 11 11 14x30 14x30 14x30 14x30 14x30 14x30 14x30 14x3 0 j m5 m5 m5 m5 m5 m5 m5 m5 m8 m8 m10 m10 m10 m10 m10 m10 m10 m10 w 20 20 25 40 40 40 40 60 x 15 15 15 15 20 20 20 20 y 40 40 40 30/40 z 9 9 10.2 10.2 14 14 14 14 all dimensions in mm; 1 inch = 25.4 mm tolerances according: iso 2768-m / en 22768-m filter output connector cross sections -33 -34 -35 -44 -82 solid wire 16 mm 2 35 mm 2 50 mm 2 10 mm 2 0.75 - 2.5 mm 2 flex wire 10 mm 2 25 mm 2 50 mm 2 6 mm 2 1.0 - 2.5 mm 2 awg type wire awg 6 awg 2 awg 1/0 awg 8 awg 18 - 12 recommended torque 1.5-1.8 nm 4.0-4.5 nm 7-8 nm 1.5-1.8 nm 1.0-1.2 nm -83 -84 -85 -86 -87 solid wire 0.75-4.0 mm 2 2.5-10.0 mm 2 2.5-25.0 mm 2 0.75-50 mm 2 16.0-50.0 mm 2 flex wire 1.0-4.0 mm 2 4.0-10.0 mm 2 4.0-16.0 mm 2 0.75-35 mm 2 25.0-50.0 mm 2 awg type wire awg 18-10 awg 18-6 awg 22-4 awg 18-0/1 awg 6-0 recommended torque 1.5-1.8 nm 4.0-4.5 nm 1.5-1.8 nm 3.2-3.7 nm 6.0-8.0 nm please visit www.schaffner.com to find more details on filter co nnectors. load reactors schaffner group datasheets 2014 headquarters, global innovation and development center switzerland schaffner group nordstrasse 11 4542 luterbach t +41 32 6816 626 f +41 32 6816 630 info@schaffner.com http://www.schaffner.com to nd your local partner within scha?ners global network, please go to: www.schaffner.com ? 2014 schaffner group the content of this document has been carefully checked and understood. however, neither scha?ner nor its subsidiaries assume any liability whatsoever for any errors or inaccuracies of this document and the consequences thereof. published specications are subject to change without notice. product suitability for any area of application must ultimately be determined by the customer. in all cases, products must never be operated outside their published specications. scha?ner does not guarantee the availability of all published products. this disclaimer shall be governed by substantive swiss law and resulting disputes shall be settled by the courts at the place of business of scha?ner holding ag. latest publications and a complete disclaimer can be downloaded from the scha?ner website. all trademarks recognized. sales 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